Aire Acondicionado Lg

AIRE ACONDICIONADO LG
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website http://www.lgservice.com e-mail http://www.lgeservice.com/techsup.html LG LG Free Joint Multi Type Air Conditioner SERVICE MANUAL MODEL Cooling Model Heating Model • Outdoor Unit: A2UC146FA0 A2UC186FA0 A3UC216FA0 A4UC306FA0 A2UH146FA0 A2UH186FA0 A3UH216FA0 A4UH306FA0 • Indoor Unit: AMNC076LQL0 AMNC096LQL0 AMNC126LRL0 AMNC186LTL0 AMNC246LTL0 AMNH076LQL0 AMNH096LQL0/LQA0 AMNH126LRL0 AMNH186LTL0 AMNH246LTL0/LTA0 AMNC096AP*1 AMNC126AP*1 AMNH096AP*1 AMNH126AP*1 CAUTION • BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. • ONLY FOR AUTHORIZED SERVICE PERSONNEL. Downloaded from www.Manualslib.com manuals search engine Multi Air Conditioner Service Manual TABLE OF CONTENTS Safety Precautions......................................................................................................................................3 Details of LG Model Name..........................................................................................................................7 Product Specifications ......................................................................................................................................8 Combination Table ....................................................................................................................................11 Dimensions ........................................................................................................................................................17 Refrigeration Cycle Diagram .............................................................................................................................22 Wiring Diagram ...................................................................................................................................................26 Electronic Control Device..................................................................................................................................29 Schematic Diagram ...........................................................................................................................................32 Functions ............................................................................................................................................................35 Operation Details................................................................................................................................................39 2-way, 3-way Valve..............................................................................................................................................46 Cycle Troubleshooting Guide............................................................................................................................50 Electronic Parts Troubleshooting Guide ..........................................................................................................52 Disassembly of the parts (Indoor unit).............................................................................................................58 Exploded View & Replacement Parts List........................................................................................................61 2 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must be followed. ■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. WARNING This symbol indicates the possibility of death or serious injury. CAUTION This symbol indicates the possibility of injury or damage. ■ Meanings of symbol used in this manual are as shown below. Be sure not to do. Be sure to follow the instruction. WARNING ■ Installation Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit. • There is risk of fire or electric shock. Install the panel and the cover of control box securely. • There is risk of fire or electric shock. Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open. • Moisture may condense and wet or damage furniture. Always install a dedicated circuit and breaker. • Improper wiring or installation may cause fire or electric shock Always ground the product. • There is risk of fire or electric shock. Use the correctly rated breaker or fuse. • There is risk of fire or electric shock. Service Manual 3 Downloaded from www.Manualslib.com manuals search engine Safety Precautions Do not modify or extend the power cable. • There is risk of fire or electric shock. For installation, always contact the dealer or an Authorized Service Center. • There is risk of fire, electric shock, explosion, or injury. Do not install, remove, or reinstall the unit by yourself (customer). • There is risk of fire, electric shock, explosion, or injury. Do not install the product on a defective installation stand. • It may cause injury, accident, or damage to the product. Be cautious when unpacking and installing the product. • Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator. Be sure the installation area does not deteriorate with age. • If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury. ■ Operational Do not touch(operate) the product with wet hands. • There is risk of fire or electrical shock. Do not place a heater or other appliances near the power cable. • There is risk of fire and electric shock. 4 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Do allow water to run into electric parts. • It may cause There is risk of fire, failure of the product, or electric shock. Safety Precautions Do not store or use flammable gas or combustibles near the product. • There is risk of fire or failure of product. If strange sounds, or smell or smoke comes from product. Turn the breaker off or disconnect the power supply cable. • There is risk of electric shock or fire. Gasolin Do not open the inlet grille of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.) Be cautious that water could not enter the product. • There is risk of physical injury, electric shock, or product failure. • There is risk of fire, electric shock, or product damage. Service Manual 5 Downloaded from www.Manualslib.com manuals search engine Safety Precautions CAUTION ■ Installation check for gas (refrigerant) leakage after installation or repair of product. • Low refrigerant levels may cause failure of product. Install the drain hose to ensure that water is drained away properly. • A bad connection may cause water leakage. Keep level even when installing the product. • To avoid vibration or water leakage. 90˚ ■ Operational Use two or more people to lift and transport the product. • Avoid personal injury. Use a soft cloth to clean. Do not use harsh detergents, solvents, etc. Do not touch the metal parts of the product when removing the air filter. They are very sharp! • There is risk of fire, electric shock, or • There is risk of personal injury. damage to the plastic parts of the product. x Wa Thinner Do not step on or put anyting on the product. (outdoor units) • There is risk of personal injury and failure of product. 6 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Do not insert hands or other objects through the air inlet or outlet while the product is operated. • There are sharp and moving parts that could cause personal injury. Details of LG Model Name Details of LG Model Name Outdoor Unit A3UH216FA0 Development Sequence Function A: Basic Multi Type F: Free joint multi Electric Standard (Volts / Freq. / Phase) 6: 220-240V~ / 50Hz / 1Ø Capacity 14: 14,000 Btu/h 21: 21,000 Btu/h 18: 18,000 Btu/h 30: 30,000 Btu/h Model Type C: Cooling only H: Heat pump Outdoor / Indoor U: Outdoor N: Indoor Max. No. of indoor units 3: One outdoor unit can connect with three indoor units(Reference to combination table) Making place / Refrigerant A: Changwon of korea / R410A Indoor Unit AMNH076LQL0 Development Sequence Function & Color A: Basic L: Plasma + 2way M: Plasma + 4way B: Blue M: metal D: Wood Chassis Type Q: SQ chassis R: SR chassis T: ST chassis P: SP1 chassis Type L: SQ/SR/ST chassis L look A: SP1 chassis general / wide look Electric standard (Volts / Freq. /Phase) 6: 220-240V~ / 50Hz / 1Ø Capacity 07: 7,000 Btu/h 12: 12,000 Btu/h 24: 24,000 Btu/h 09: 9,000 Btu/h 18: 18,000 Btu/h Model Type C: Cooling only H: Heat pump Outdoor / Indoor U: Outdoor N: Indoor Multi Type M: Multi Making place / Refrigerant A: Changwon of korea / R410A Service Manual 7 Downloaded from www.Manualslib.com manuals search engine Product Specifications Product Specifications 1. Outdoor_Heat Pump A2UH146FA0 Model kcal/hr W Btu/hr kcal/hr W Btu/hr Cooling Capacity ★ Heating Capacity ★ Input ★ Running Current ★ Cooling Heating Cooling Heating W A Power Supply Ø,V,Hz L.R.A A Type Compressor A Oil Type O.L.P Type L.R.A A Type Compressor B Oil Type O.L.P Type Charge g Refrigerant Type Control Fan Motor Output W Capacitor µF/Vac Air Circulation m3/min Noise Level(Sound Press,1m) dBA(Hi/Lo) Piping Connection Liquid inch(mm) Gas inch(mm) Dimensions (W*H*D) mm Net Weight kg Power Supply Cable No.* mm2 Interunit Cable No.* mm2 ★ : See Page "Combination Table" 8 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine 2369~3629 2755~4220 9400~14400 2520~3679 2931~4279 10000~14600 1300~1500 1300~1500 6.1~6.6 6.0 ~ 7.0 1,220-240,50 37 Rotary FVS68D(PVE) Internal 1100 (at 7.5m) R410A Capiilary Tube 27 1.5/400 40(1412) 52 1/4(6.35)*2EA 3/8(9.52)*2EA 801 x 555 x 262 45 3*2.5(Includes earth) A2UH186FA0 A3UH216FA0 1764~4536 2016~5292 2051~5275 2345~6154 7000~18000 8000~21000 2268~4990 2268~5292 2638~5803 2638~6154 9000~19800 9000~21000 780~1900 880~2100 1200~1900 1350~2200 3.5~8.5 4.0~9.4 5.5~8.5 6.0~9.8 1,220-240,50 1,220-240,50 24 25.2 Rotary Rotary FV50S(PVE) FV50S(PVE) MRA98781-9090 MRA99150-9090 17.2 20.3 Rotary Rotary FV50S(PVE) FV50S(PVE) MRA99901-9090 MRA99282-9090 1350 (at 7.5m) 1500 (at 7.5m) R410A R410A L.E.V L.E.V 67.2 67.2 6/370 6/370 53(1872) 53(1872) 53 53 1/4(6.35)*2EA 1/4(6.35)*3EA 3/8(9.52)*2EA 3/8(9.52)*3EA 870 x 655 x 320 870 x 655 x 320 64 64 3*2.5(Includes earth) 4*0.75(Includes earth) A4UH306FA0 2268~7560 2638~8792 9000~30000 2520~8316 2931~9671 10000~33000 1100~3250 1310~3600 4.8~15 6.0~16.5 1,220-240,50 35.5 Rotary FV50S(PVE) Internal 25.2 Rotary FV50S(PVE) MRA99150-9090 2500 (at 7.5m) R410A L.E.V 41 2/370 63(2225) 54/51 1/4(6.35)*4EA 3/8(9.52)*4EA 870 x 1060 x 320 80 3*3.5(Includes earth) Product Specifications 2. Outdoor_Cooling Only Model Cooling Capacity ★ Input ★ Running Current ★ Power Supply Cooling Cooling kcal/hr W Btu/hr W A Ø,V,Hz A L.R.A Type Compressor A Oil Type O.L.P Type L.R.A A Type Compressor B Oil Type O.L.P Type Charge g Refrigerant Type Control Fan Motor Output W Capacitor µF/Vac Air Circulation m3/min Noise Level(Sound Press,1m) dBA(Hi/Lo) Liquid inch(mm) Piping Connection Gas inch(mm) Dimensions (W*H*D) mm Net Weight kg Power Supply Cable No.* mm2 Interunit Cable No.* mm2 A2UC146FA0 2369~3629 2755~4220 9400~14400 1300~1500 6.0~7.0 1,220-240,50 37 Rotary FVS68D(PVE) Internal 1050 (at 7.5m) R410A Capiilary Tube 27 1.5/400 40(1412) 52 1/4(6.35)*2EA 3/8(9.52)*2EA 801 x 555 x 262 45 3*2.5(Includes earth) A2UC186FA0 A3UC216FA0 1764~4536 2016~5292 2051~5275 2345~6154 7000~18000 8000~21000 780~1900 880~2100 3.5~8.5 4.0~9.4 1,220-240,50 1,220-240,50 24 25.2 Rotary Rotary FV50S(PVE) FV50S(PVE) MRA98781-9090 MRA99150-9090 17.2 20.3 Rotary Rotary FV50S(PVE) FV50S(PVE) MRA99901-9090 MRA99282-9090 1350 (at 7.5m) 1500 (at 7.5m) R410A R410A L.E.V L.E.V 67.2 67.2 6/370 6/370 53(1872) 53(1872) 53 53 1/4(6.35)*2EA 1/4(6.35)*3EA 3/8(9.52)*2EA 3/8(9.52)*3EA 870 x 655 x 320 870 x 655 x 320 64 64 3*2.5(Includes earth) 4*0.75(Includes earth) A4UC306FA0 2268~7560 2638~8792 9000~30000 1100~3250 4.8~15 1,220-240,50 35.5 Rotary FV50S(PVE) Internal 25.2 Rotary FV50S(PVE) MRA99150-9090 2500 (at 7.5m) R410A L.E.V 41 2/370 63(2225) 54/51 1/4(6.35)*4EA 3/8(9.52)*4EA 870 x 1060 x 320 80 3*3.5(Includes earth) ★ : See Page "Combination Table" Service Manual 9 Downloaded from www.Manualslib.com manuals search engine Product Specifications 3. Indoor_Heat Pump AMNH076LQL0 Nominal Cooling Capacity ★ Nominal Heating Capacity ★ Air Circulation Setting temperature range Fan Motor Art Cool Wall Mounted Indoor Unit Type Model Cooling Heating Output Capacitor Noise Level(Sound Press, 1m) H/M/L AMNH096LQL0 AMNH246LTL0 AMNH126LRL0 AMNH186LTL0 AMNH096AP*1 AMNH126AP*1 AMNH096LQA0 AMNH246LTA0 kcal/hr 1764 2267 2772 4536 5796 2267 2772 W Btu/hr kcal/hr W Btu/hr 2051 7000 1940 2257 7700 2638 9000 2495 2901 9900 3224 12000 3049 3546 13200 5275 18000 4990 5803 19800 6741 23000 6426 7473 25500 2638 9000 2495 2901 9900 3224 12000 3049 3546 13200 m3/min 5.5 6.0 9 14 7.5 8.5 29 24 24 2.0 / 370 46 / 43 / 39 Thermistor 2.2 38 / 35 /32 Thermistor 1 43 / 40 / 33 Thermistor 1.2 W 8 8 14 13 18~30 16~30 22 µF/Vac dBA 0.9 / 400 35 / 32 / 29 Thermistor 1 0.9 / 400 37 / 33 / 31 Thermistor 1.2 0.9 / 400 39 / 36 / 34 Thermistor 1.7 2.0 / 370 42 / 39 / 36 Thermistor 1.9 ˚C Temperature controller Dehumidification Rate l/h Dimensions (W x H x D) Net Weight mm kg Piping Connection Liquid Gas inch(mm) inch(mm) Front Panel Color Drain hose(OD Ø) mm " * " Position 820x260 x155 820x260x155 900x285x156 1080x314x182 1080x314x182 570x568x137 570x568x137 7 7 8 12 12 9 9 1/4 (6.35) 3/8 (9.52) 1/4 (6.35) 3/8 (9.52) 1/4 (6.35) 3/8 (9.52) 1/4 (6.35) 1/2 (12.7) 1/4 (6.35) 1/2 (12.7) 20 - 20 - 20 - 20 - 20 - 1/4 (6.35) 3/8 (9.52) 1/4 (6.35) 3/8 (9.52) 20 20 M:Metal, B:Blue, D:Wood ★ : See Page "Combination Table" 4. Indoor_Cooling Only Indoor Unit Type Model Wall Mounted Art Cool AMNC076LQL0 AMNC096LQL0 AMNC126LRL0 AMNC186LTL0 AMNC246LTL0 AMNC096AP*1 AMNC126AP*1 Nominal Cooling Capacity ★ kcal/hr W Air Circulation Setting temperature range(cool) Output Fan Motor m3/min ˚C W Btu/hr Capacitor Noise Level(Sound Press, 1m) H/M/L Temperature controller Dehumidification Rate dBA l/h Dimensions (W x H x D) Net Weight Piping Connection µF/Vac mm kg inch(mm) inch(mm) Liquid Gas Drain hose(OD Ø) Front Panel Color mm " * " Position ★ : See Page "Combination Table" 10 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine 1764 2051 7000 2267 2638 9000 2772 3224 12000 4536 5275 18000 5796 6741 23000 2267 2638 9000 2772 3224 12000 5.5 6.0 9 14 7.5 8.5 8.4 0.9 / 400 35 / 32 / 29 Thermistor 8.4 0.9 / 400 37 / 33 / 31 Thermistor 14.4 0.9 / 400 39 / 36 / 34 Thermistor 13 18~30 22 2.0 / 370 42 / 39 / 36 Thermistor 29 2.0 / 370 46 / 43 / 39 Thermistor 24 38 / 35 /32 Thermistor 24 43 / 40 / 33 Thermistor 1 1.2 1.7 1.9 2.2 1 1.2 820x260x155 820x260x155 900x285x156 1080x314x182 1080x314x182 570x568x137 570x568x137 7 7 8 12 12 9 9 1/4 (6.35) 3/8 (9.52) 20 - 1/4 (6.35) 3/8 (9.52) 20 - 1/4 (6.35) 3/8 (9.52) 20 - 1/4 (6.35) 1/2 (12.7) 20 - 1/4 (6.35) 1/2 (12.7) 20 - 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52) 20 20 M:Metal, B:Blue, D:Wood Combination Table Combination Table 1. A2UH146FA0 Cooling Operation 1 UNIT 2 UNIT Capacity Indoor Unit Combination Index(k Btu/h) A B 7 7 7 C D Unit-A Unit-B Unit-C Unit-D Total Total (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) 7 14 9400 7200 9400 14400 7200 Input (W) Current EER (A) (Btu/h.w) 1350 1450 6.1 6.6 7 9.9 Heating Operation 1 UNIT 2 UNIT Capacity COP Indoor Unit Combination Input Current Index(k Btu/h) Unit-A Unit-B Unit-C Unit-D Total (W) (A) (Btu/h.w) (w/w) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) A B C D Total 7 7 7 14 7 10000 7300 10000 14600 7300 1500 1300 7 6 6.7 11.2 2 3.3 2. A2UH186FA0 Cooling Operation A 1 UNIT 2 UNIT Capacity Indoor Unit Combination Index(k Btu/h) 7 9 12 7 7 9 7 B C D 7 9 9 12 Unit-A Unit-B Unit-C Unit-D Total Total (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) 7 9 12 14 16 18 19 7000 9500 11000 7000 7000 9000 7000 7000 9000 9000 11000 7000 9500 11000 14000 16000 18000 18000 Input (W) Current EER (A) (Btu/h.w) 780 1100 1100 1900 1900 1900 1900 3.5 5 5 8.5 8.5 8.5 8.5 9 8.6 10 7.4 8.4 9.5 9.5 Heating Operation 1 UNIT 2 UNIT Capacity COP Indoor Unit Combination Input Current Index(k Btu/h) Unit-A Unit-B Unit-C Unit-D Total (W) (A) (Btu/h.w) (w/w) A B C D Total (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) 7 9 12 7 7 9 7 7 9 9 12 7 9 12 14 16 18 19 9000 10500 12100 7700 7700 9900 7700 7700 9900 9900 12100 9000 10500 12100 15400 17600 19800 19800 1300 1250 1200 1900 1900 1900 1900 6 5.6 5.5 8.5 8.5 8.5 8.5 6.9 8.4 10.1 8.1 9.3 10.4 10.4 2 2.5 3 2.4 2.7 3.1 3.1 Service Manual 11 Downloaded from www.Manualslib.com manuals search engine Combination Table 3. A3UH216FA0 Cooling Operation Capacity Indoor Unit Combination Index(k Btu/h) A B 7 9 1 UNIT 12(Art) 12 7 7 7 9 9 9 2 UNIT 7 12(Art) 7 12 9 12 7 7 3 UNIT 7 7 C D 7 9 Unit-A Unit-B Unit-C Unit-D Total Total (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) 7 9 12 12 14 16 18 19 19 21 21 23 8000 9500 11000 12000 8400 8000 9500 8000 8000 9000 7000 6400 8400 10000 9500 11000 12000 12000 7000 6400 7000 8200 8000 9500 11000 12000 16800 18000 19000 19000 20000 21000 21000 21000 Input (W) Current EER (A) (Btu/h.w) 880 900 1150 1150 2100 2100 2100 2100 2100 2100 2100 2100 4 4.1 5.1 5.1 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.1 10.6 9.6 10.4 8 8.6 9 9 9.5 10 10 10 Heating Operation Capacity COP Indoor Unit Combination Input Current Index(k Btu/h) Unit-A Unit-B Unit-C Unit-D Total (W) (A) (Btu/h.w) (w/w) A B C D Total (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) 7 9 1 UNIT 12(Art) 12 7 7 7 9 9 9 2 UNIT 7 12(Art) 7 12 9 12 7 7 3 UNIT 7 7 7 9 7 9 12 12 14 16 18 19 19 21 21 23 9000 10450 12100 13200 9200 8800 10000 8800 8400 9000 7000 6400 12 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine 9200 11000 10000 12100 12600 12000 7000 6400 7000 8200 9000 10450 12100 13200 18400 19800 20000 20900 21000 21000 21000 21000 1350 1350 1400 1400 2200 2200 2200 2200 2200 1900 1900 1900 6 6.2 6.2 6.2 9.8 9.8 9.8 9.8 9.8 8.5 8.5 8.5 6.7 7.7 8.6 9.4 8.4 9 9.1 9.5 9.5 11.1 11.1 11.1 2 2.3 2.5 2.8 2.5 2.6 2.7 2.8 2.8 3.2 3.2 3.2 Combination Table 4. A4UH306FA0 Combination (Indoor Unit) A 1 Unit 2 Unit 3 Unit 4 Unit 7 9 12 18 24 7 7 7 7 7 9 9 9 9 12 12 7 7 7 7 7 7 7 9 9 9 7 7 7 7 B 7 9 12 18 24 9 12 18 24 12 18 7 7 7 7 9 9 12 9 9 12 7 7 7 7 C 7 9 12 18 9 12 12 9 12 12 7 7 7 9 D 7 9 12 9 Cooling mode Total Unit-A (Btu/h) 7 9 12 18 24 14 16 19 25 31 18 21 27 33 24 30 21 23 26 32 25 28 31 27 30 33 28 30 33 32 9000 10000 12000 18000 23000 8000 7500 7000 9000 7000 9000 11000 10000 8000 13000 12000 9000 9000 8000 6500 9000 7500 7000 10000 9000 8000 7500 7000 6500 6500 Unit-B 8000 9500 12000 19000 22000 9000 14000 18000 21500 13000 18000 9000 9000 8000 6500 10000 9500 11500 10000 9000 11000 7500 7000 6500 6500 Unit-C 9000 11000 12000 17000 10000 12000 11500 10000 12000 11000 7500 7000 6500 8500 Unit-D 7500 9000 10500 8500 Total Power Current(A) (Btu/h) Consumtion(W) 9000 10000 12000 18000 23000 16000 17000 19000 28000 29000 18000 25000 28000 29500 26000 30000 27000 29000 28000 30000 29000 29000 30000 30000 30000 30000 30000 30000 30000 30000 1100 1130 1180 1900 3000 1850 1900 1920 3150 3250 1900 3000 3150 3250 3100 3250 3150 3150 3250 3250 3250 3150 3250 3250 3250 3250 3200 3250 3250 3250 4.8 5 5.2 9 13.5 8.8 9 9.1 14.5 15 9 13.5 14.5 15 14 15 14.5 14.5 15 15 14.5 15 15 15 15 15 14.5 15 15 14.7 Service Manual 13 Downloaded from www.Manualslib.com manuals search engine Combination Table Combination (Indoor Unit) A 1 Unit 2 Unit 3 Unit 4 Unit 7 9 12 18 24 7 7 7 7 7 9 9 9 9 12 12 7 7 7 7 7 7 7 9 9 9 7 7 7 7 B 7 9 12 18 24 9 12 18 24 12 18 7 7 7 7 9 9 12 9 9 12 7 7 7 7 C 7 9 12 18 9 12 12 9 12 12 7 7 7 9 D 7 9 12 9 Total Unit-A (Btu/h) 7 9 12 18 24 14 16 19 25 31 18 21 27 33 24 30 21 23 26 32 25 28 31 27 30 33 28 30 33 32 14 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Heating mode 10000 11000 12000 18000 26400 8800 8200 7000 9900 7700 9900 12100 11000 8800 14300 13200 9900 9900 8800 7100 9900 8200 7700 11000 9900 8800 8200 7700 7100 7100 Unit-B 8800 10300 12000 20900 23000 9900 15400 19800 22500 14300 19800 9900 9900 8800 7100 11000 10400 12600 11000 9900 12100 8200 7700 7100 7100 Unit-C 9900 11000 13200 18700 11000 13200 12600 11000 13200 12100 8200 7700 7100 9300 Unit-D 8200 9900 11700 9300 Total Power Current(A) (Btu/h) Consumtion(W) 10000 11000 12000 18000 26400 17600 18500 19000 30800 30700 19800 27500 30800 31300 28600 33000 29700 30800 30800 32900 31900 31800 32900 33000 33000 33000 32800 33000 33000 32800 1350 1470 1310 2050 3600 1950 1950 2050 3360 3300 2050 3360 3360 3360 3360 3360 3360 3400 3360 3360 3360 3360 3360 3360 3360 3360 2950 2950 3000 2950 6.2 6.5 6 9.7 16.5 9.3 9.3 9.7 15.5 15 9.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 13.5 13.5 14 13.5 Combination Table 5. A2UC146FA0 Cooling Operation 1 UNIT 2 UNIT Capacity Indoor Unit Combination Index(k Btu/h) A B 7 7 7 C D Unit-A Unit-B Unit-C Unit-D Total Total (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) 7 14 10000 7300 10000 14600 7300 Input (W) 1500 1300 Current COP (A) (Btu/h.w) 7 6 6.7 11.2 6. A2UC186FA0 Cooling Operation A 1 UNIT 2 UNIT Capacity Indoor Unit Combination Index(k Btu/h) 7 9 12 7 7 9 7 B C D Unit-A Unit-B Unit-C Unit-D Total Total (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) 7 9 12 14 16 18 19 7 9 9 12 7000 9500 11000 7000 7000 9000 7000 7000 9500 11000 14000 16000 18000 18000 7000 9000 9000 11000 Input (W) 780 1100 1100 1900 1900 1900 1900 Current COP (A) (Btu/h.w) 3.5 5 5 8.5 8.5 8.5 8.5 9 8.6 10 7.4 8.4 9.5 9.5 7. A3UC216FA0 Cooling Operation Capacity Indoor Unit Combination Index(k Btu/h) A B 7 9 1 UNIT 12(Art) 12 7 7 7 9 9 9 2 UNIT 7 12(Art) 7 12 9 12 7 7 3 UNIT 7 7 C D 7 9 Unit-A Unit-B Unit-C Unit-D Total Total (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) 7 9 12 12 14 16 18 19 19 21 21 23 8000 9500 11000 12000 8400 8000 9500 8000 8000 9000 7000 6400 8400 10000 9500 11000 12000 12000 7000 6400 7000 8200 8000 9500 11000 12000 16800 18000 19000 19000 20000 21000 21000 21000 Input (W) 880 900 1150 1150 2100 2100 2100 2100 2100 2100 2100 2100 Current COP (A) (Btu/h.w) 4 4.1 5.1 5.1 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.1 10.6 9.6 10.4 8 8.6 9 9 9.5 10 10 10 Service Manual 15 Downloaded from www.Manualslib.com manuals search engine Combination Table 8. A4UC306FA0 Cooling Operation A 1 UNIT 2 UNIT 3 UNIT 4 UNIT Capacity Indoor Unit Combination Index(k Btu/h) 7 9 12 18 24 7 7 7 7 7 9 9 9 9 12 12 7 7 7 7 7 7 7 9 9 9 7 7 7 7 B 7 9 12 18 24 9 12 18 24 12 18 7 7 7 7 9 9 12 9 9 12 7 7 7 7 C 7 9 12 18 9 12 12 9 12 12 7 7 7 9 D 7 9 12 9 Unit-A Unit-B Unit-C Unit-D Total Total (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) (Btu/hr) 7 9 12 18 24 14 16 19 25 31 18 21 27 33 24 30 21 23 26 32 25 28 31 27 30 33 28 30 33 32 16 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine 9000 10000 12000 18000 23000 8000 7500 7000 9000 7000 9000 11000 10000 8000 13000 12000 9000 9000 8000 6500 9000 7500 7000 10000 9000 8000 7500 7000 6500 6500 8000 9500 12000 19000 22000 9000 14000 18000 21500 13000 18000 9000 9000 8000 6500 10000 9500 11500 10000 9000 11000 7500 7000 6500 6500 9000 11000 12000 17000 10000 12000 11500 10000 12000 11000 7500 7000 6500 8500 7500 9000 10500 8500 9000 10000 12000 18000 23000 16000 17000 19000 28000 29000 18000 25000 28000 29500 26000 30000 27000 29000 28000 30000 29000 29000 30000 30000 30000 30000 30000 30000 30000 30000 Input (W) 1100 1130 1180 1900 3000 1850 1900 1920 3150 3250 1900 3000 3150 3250 3100 3250 3150 3150 3250 3250 3250 3150 3250 3250 3250 3250 3200 3250 3250 3250 Current COP (A) (Btu/h.w) 4.8 5 5.2 9 13.5 8.8 9 9.1 14.5 15 9 13.5 14.5 15 14 15 14.5 14.5 15 15 14.5 15 15 15 15 15 14.5 15 15 14.7 8.2 8.8 10.2 9.5 7.7 8.6 8.9 9.9 8.9 8.9 9.5 8.3 8.9 9.1 8.4 9.2 8.6 9.2 8.6 9.2 8.9 9.2 9.2 9.2 9.2 9.2 9.4 9.2 9.2 9.2 Dimensions Dimensions 1. Indoor Unit • Model: SQ/SR/ST chassis H D W Installation plate SQ Ch. SR Ch. ST Ch. Capacity 7K/9K 12K 18K/24K W 824 900 1080 H 260 285 314 D 156 156 182 • Model: SP 1 chassis Hanger Hole W D H Fix Hole Pipe Hole SP1 Ch. Capacity 9K/12K W 570 H 568 D 137 Service Manual 17 Downloaded from www.Manualslib.com manuals search engine Dimensions 2. Outdoor Unit 2-1 A2UC146FA0, A2UH146FA0 L1 Gas side 3-way valve L5 L10 L11 L11 L11 H L4 L3 D L2 W L7 L6 MODEL DIM L8 Liquid side 2-way valve L9 A2UC146FA0, A2UH146FA0 W mm 801 H mm 555 D mm 262 L1 mm 339 L2 mm 300 L3 mm 37 L4 mm 543.6 L5 mm 11.4 L6 mm 591 L7 mm 105 L8 mm 105 L9 mm 72.5 L10 mm 74.5 L11 mm 79 18 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Dimensions 2-2. A2UC186FA0, A2UH186FA0 L1 L2 L3 D W L10 L11 L11L11 L4 H L5 Gas side 3-Way valve L7 L6 MODEL DIM L8 Liquid side 2-Way valve L9 A2UC186FA0, A2UH186FA0 W mm 870 H mm 655 D mm 320 L1 mm 360 L2 mm 340 L3 mm 25 L4 mm 630 L5 mm 25 L6 mm 546 L7 mm 160 L8 mm 160 L9 mm 44 L10 mm 64.5 L11 mm 50 Service Manual 19 Downloaded from www.Manualslib.com manuals search engine Dimensions 2-3 A3UC216FA0, A3UH216FA0 L5 H L1 L10 L11 L11 L11 L11 L11 L4 L3 D L2 W L7 L6 MODEL DIM L8 Gas side 3-way valve Liquid side 2-way valve L9 A3UC216FA0, A3UH216FA0 W mm 870 H mm 655 D mm 320 L1 mm 360 L2 mm 340 L3 mm 25 L4 mm 630 L5 mm 25 L6 mm 546 L7 mm 160 L8 mm 160 L9 mm 44 L10 mm 64.5 L11 mm 50 20 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Dimensions 2-4 A4UC306FA0, A4UH306FA0 L5 L4 H L1 L10 L11 L11 L11 L11 L11 L11 L11 L3 D L2 W Gas side 3-way valve Liquid side 2-way valve L9 L7 L6 MODEL DIM L8 A4UC306FA0, A4UH306FA0 W mm 870 H mm 1038 D mm 320 L1 mm 360 L2 mm 340 L3 mm 25 L4 mm 1035 L5 mm 25 L6 mm 546 L7 mm 160 L8 mm 160 L9 mm 44 L10 mm 64.5 L11 mm 50 Service Manual 21 Downloaded from www.Manualslib.com manuals search engine Refrigeration Cycle Diagram Refrigeration Cycle Diagram 1. A2UH146FA0 Indoor Side Outdoor Side 4- WAY Valve B A COMP 2. A2UC146FA0 Indoor Side A Outdoor Side B COMP ex) Capillary Solenoid Valve L.E.V 3-Way Valve 2-Way Valve 22 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Refrigeration Cycle Diagram 3. A2UH186FA0 Indoor Side Outdoor Side 4- WAYValve B Accum. A COMP A COMP B 4. A2UC186FA0 Indoor Side B Accum. A Outdoor Side COMP A COMP B ex) Capillary Solenoid Valve L.E.V 3-Way Valve 2-Way Valve Service Manual 23 Downloaded from www.Manualslib.com manuals search engine Refrigeration Cycle Diagram 5. A3UH216FA0 Indoor Side Outdoor Side 4- WAY Valve B A Accum. C COMP A COMP B 6. A3UC216FA0 Indoor Side B A Accum. C Outdoor Side COMP A COMP B ex) Capillary Solenoid Valve L.E.V 3-Way Valve 2-Way Valve 24 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Refrigeration Cycle Diagram 7. A4UH306FA0 Indoor Side Outdoor Side 4- WAY Valve C B A Accum. D COMP A COMP B 8. A4UC306FA0 Indoor Side C B A Accum. D Outdoor Side COMP A COMP B ex) Capillary Solenoid Valve L.E.V 3-Way Valve 2-Way Valve Service Manual 25 Downloaded from www.Manualslib.com manuals search engine Wiring Diagram Wiring Diagram Indoor Unit 1. AMNH076LQL0, AMNH096LQL0, AMNH126LRL0, AMNH186LTL0, AMNH246LTL0, AMNC076LQL0, AMNC096LQL0, AMNC126LRL0, AMNC186LTL0, AMNC246LTL0, AMNH096LQA0, AMNH246LTA0 DC PCB ASM CN-MOTOR CN-U/D CN-TH1 CN-TH2 AC PCB ASM THERMISTOR(OUT-PIPE) THERMISTOR(IN-PIPE) THERMISTOR(ROOM) ZNR CN-POWER FUSE 250V 2A 3854A20135W CN-ACDC2 ZNR CN-ACDC1 CN-MOTOR1 FAN MOTOR DC PWB ASM CN-GND1 AC PWB ASM WH BK YL RD 1(L) 2(N) CN-POWER RD BL GN/YL BR Z 3 FUSE 250V 3.15A CN-D1(WH) CN-D2(WH) 4 TO OUTDOOR UNIT SAFETY S/W SAFETY S/W 3854A20135Y 26 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine CN-HVB(BL) CN-LR2(WH) CN-LR1(WH) CN-UD(BL) CN-TH1CN-TH2 2. AMNH096APB1, AMNH096APM1, AMNH096APD1, AMNH126APB1, AMNH126APM1, AMNH126APD1, AMNC096APB1, AMNC096APM1, AMNC096APD1, AMNC126APB1, AMNC126APM1, AMNC126APD1 THERMISTOR(OUT-PIPE) THERMISTOR(IN-PIPE) THERMISTOR(ROOM) STEP MOTOR STEP MOTOR STEP MOTOR CONNECT PCB ASM STEP MOTOR RD H.V. ASM BK FORCE S/W PLASMA AIR CLEAN DISPLAY PCB ASM Wiring Diagram Outdoor Unit 1. A2UC146FA0 2. A2UH146FA0 OUTDOOR WIRING DIAGRAM OUTDOOR WIRING DIAGRAM BK BK WH BL MAIN POWER BK BL FUSE 250V T3.15A CN-TH1 BK WH WH (WH) PIPE SENSOR (RD) BL (BK) BK BL BK RD BK A S/V BK B S/V (BL) WH FMo T/B1 RD YL RD P/NO : 3854A20375B 3. A2UC186FA0 BL (RD) T/B2 F CM BK 3(A) 3(B) B-UNIT C (WH) CN-H,L,S,4 B/P S/V C BK BR (WH) CN-COM B S/V BK BK CN-POWER (WH) (BK) BK A S/V BK BL (WH) TO INDOOR UNIT BL BK (BL) BL BK (RD) FUSE 250V T3.15A CN-POWER (WH) BK RD Co H RD MAIN PCB ASSY BR 2(N) A-UNIT S R WH T/B1 RD YL RD WH FMo (WH) CN-H,L,S,4 (WH) TO INDOOR UNIT 3(A) 2(N) 1(L) BL BK 1(L) CN-COM BK BK (WH) CN-COM BL 3(B) B-UNIT CM MAIN PCB ASSY BR 2(N) A-UNIT F R CN-COM 1(L) C (RD) 2(N) C BK BR (RD) 1(L) RD CN-COMP CN-COMP MAIN POWER S Co H BK B/P S/V BK 4WV T/B2 P/NO : 3854A20375A 4. A2UH186FA0 Service Manual 27 Downloaded from www.Manualslib.com manuals search engine Wiring Diagram 5. A3UC216FA0 6. A3UH216FA0 7. A4UC306FA0 8. A4UH306FA0 28 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Electronic Control Device Electronic Control Device Indoor Unit AMNC076LQL0, AMNC096LQL0, AMNC126LRL0, AMNC186LTL0, AMNC246LTL0, AMNH076LQL0, AMNH096LQL0, AMNH126LRL0, AMNH186LTL0, AMNH246LTL0, AMNH096LQA0, AMNH246LQA0 • MAIN P.C.B DC ASM • MAIN P.C.B AC ASM Service Manual 29 Downloaded from www.Manualslib.com manuals search engine Electronic Control Device AMNH096APB1, AMNH096APM1, AMNH096APD1, AMNH126APB1, AMNH126APM1, AMNH126APD1, AMNC096APB1, AMNC096APM1, AMNC096APD1, AMNC126APB1, AMNC126APM1, AMNC126APD1 • MAIN P.C.B DC ASM CN_D1 CN_D2 IC01M CN_ACDC2 L4 L5 Q01D CN_CC C01H OR2H CN_COMM IC1 C02A IC01A R01P D02Y D01Y C04Y CN_LEV 1 49 VR01Y R09D R02A R01A C03Y C01A R08Y C03Y R04Y CN_COMM VR01Y C07Y C05Y U01Y U04Y OSCO1B C02Y C03L R01L C01L R02L Q02V R07V R01B L01X C01X L02X C04Y ZNR01Y U03Y C09Y C08Y R02Y 16 U02Y Q01V OR1H OSC01B IC1 R06Y 17 32 33 LED C03G R13G C04G R14G TRANS01Y U02Y IC01A R21H 48 C02H C02A U03Y U04Y BZ01E TRANS01Y OR3H CN_LEV R22H C01E 64 R01Y R03Y R10G R11G C06Y R05Y Q01V R23H R08D R06V R05V LED U05Y C01G C01E R04E C01Y R04G R07Y CN_TH1 R05G C02G R01G R02H Q02E Q01E PCB : 6870A20016B ASM : 6871A20381 L3 CN_TH1 OJ02H R28H SW_ROOM OJ01H R27H SW_GROUP CN_TH2 R04D CN_CC MICOM R14D R30H C08V CN_LR2 C03L R01H C12H R03D R03E Q01D CN_D2 IC03M R04H R05H R06H SW(GROUP) IC02MCN_D1 CN_LR1 BZ01E R07G R08G R02G CN_UD CN_HVB R09G R12G R03G R06G R03H SW(ROOM) R21G R22G R23G R24G C03H CN_ACDC2 R05D Q03E C10D R02E R13D R29H CN_LR2(WH) CN_HVB(BL) C11H CN_UD(BL) R01E C13H R11H R12H C02V R08V C03V R09V C06V C08V C07V R02V R03V CN_TH2 CN_LR1(WH) • MAIN P.C.B AC ASM R06D R01D D10R 1 D6C05D 0R D20D D02D 9 8 7 5 6 K10R D01K K10C 7 K20R 8 K30R CN_OUT 9 POWERMODULE K50R K20CI IC02K R05K 30 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine D10D K40R K10Q C02D D20C R11D Q05G D50C IC05D D50CI 2L D80C 1L C06D IC08D D80CI D30C IC06D D60CI L2 D70R L1 6 D02K K20D D01D D60C K10D 250V-T3.15A TUO_NC D05DD50D IC07D D70CI 5 K10CI IC01K R15DD51R CN_ACDC1 3 3 R02D D20R 21 D71R 31 1 PCB : 6870A20016A ASM : 6871A20381 J40C C04J D04D D40D G50Q D21R CY3 3YC D21C D11R + DNG-NC CN-GND A51.3T-V052 R18D D11C ELUDOMREWOP CY2 2YC FUSE ESUF G40Q R16DD61R C11D ZD01D D31C ZNR01N N10RNZ D80R D10DZ C13D D01R R17D D10C ~ 1YC CY1 11 C09D11 D90C ~ - N10C C01N 1ROTOM_NC CN_MOTOR1 CN_MOTOR2 2ROTOM_NC CTN R10D 4YC CY4 DNG-NC CN-GND IC03D D30CI NTC C01D R12D D06D D60D C12D Q04G BD01D D10DB 13 N30C C03N NF02N N20FN 12 NF01N 2NOC C02N N10FN D70C C07D D40C D40CI IC04D C03D 1CDCA_NC Electronic Control Device Outdoor Unit A2UC146FA0, A2UH146FA0, A2UC186FA0, A2UH186FA0, A3UC216FA0, A3UH216FA0, A4UC306FA0, A4UH306FA0 • MAIN P.C.B ASM FUSE NF01J AC_L 4 CN_COMP R01J ZNR01J CN_TEST TEST_S/W CN_LEV1 AR02Z M50CI CN_LEV2 Q01Z J06 J05 J04 C O J03 M J01 J02 J19 IM M40C J11 J10 C09D NF02J R03J J07 IC03M J17 ZD02D C04D J18 R35K ZD08D R33K ZD07D R36K R32K ZD06D R34K R29K R31K R28K ZD05D R30K ZD04D R27K IC03D D02D D12K D11K D09K D10K D08K D07K R26K R25K ZD03D 2VEL_NC AR01Z M20C M10C C05M M30CI 4VEL_NC 70J SUCTION CN_LEV6 80J IC12K OUT M60C Z10RA IC04M CN_LEV5 5VEL_NC 71J CN_TH2 J16 CN_CENTRAL B40R B50R 6VEL_NC OSC01B Z20RA B60R H90R CN_TH1 R01T 1VEL_NC B20R 1 61J B70R K10R K20R LARTNEC_NC H40C PIPE Z10Q K10C K20C H80R IC11K M50C 06 H20C H30C 2HT_NC TSET_NC B10R K60R H1RO K01R K90R K50R K40C 46 04 M40CI IC05M R02A IC01A 53 54 J15 A10R B10CSO 05 C03M LED01T 1 55 RY_4WAY RY_SV J13 51J C01A T20R A10CI 52 W/S_TSET T10DEL TJ09 10R 51 60J K30C 50J K50C K60C 40J K80C K81R K41R K31R K71R K01C H10C T30R T40R A30R D13K 11J X10C D30CI K70C 30J 20J IC10K H50R IC09K H30R IC08K H60R IC07K A20R 41JRY_LIQ YRY_HOT AW4_YR 5 PCB : 6870A90157A ASM : 6871A20414 2003.09.15 M30C H20R IC06K H70R H40R H10R K42R K11CI IC05K K90C K11C K22R K12R K21C 81J IC02D K21CI K01CI K80CI K02R K90CI K61R K70CI K21R K50CI K60CI K80R K40CI K30CI IC04K 90J 02 C06D K32R K91R K51R K11R K70R K40R K20CI K10CI IC03K B30R C07D D90C 01 J30R D20DZ K53R D80DZ K63R D70DZ K33R K23R K43R D60DZ K13R K92R K03R D50DZ K82R K30R IC02K 01J J20FN J20R D20CI K72R D40DZ K62R K52R D30DZ A20C D40C IC01D VS_YR RY_FAN_2L 31J 03 D10CI 1HT_NC IC01K 10J 91J D60C D30C K21D K11D K01D K90D K80D K70D K10DR08J Z M20CI A10C D50C SNART/S M10CI D01C D70C D30D D20D K31D D14K K41D ZD02K ZD01K K20DZ D80C D10C S/TRANS MOC_NC H2_RY_FAN_1H NAF_YR TOH_YRY_FAN_2H R L2_NARY_FAN_1L F_YR QIL_YR 21J D10CTN CN_COM C07M M70C J14 L1_NAF_YR H1_NAF_YR 12J C01D 1PMOC_YR J12 NTC01D J08 2PMOC_YR L CN_POWER N_CA AC_N 3 RY_COMP2 REWOP_NC J21 4 3 D03D R06J R07J ESUF 4 R04J R05J J10C J10RNZ J10R J70R J60R J50R J40R N D01DJ20C C02A CN_SV YAW4 VS QIL TOH 2NAF_NC RY_COMP1 C01J J80R 4WAY VS_NC 1NAF_NC PMOC_NC J10FN C02J D10D SV CN_FAN2 CN_FAN1 L_CA LIQ HOT B A C01M 3VEL_NC CN_LEV4 CN_LEV3 DISCHARGE Display P.C.B ASM Service Manual 31 Downloaded from www.Manualslib.com manuals search engine Schematic Diagram Schematic Diagram Indoor Unit 1-1. SQ/SR/ST Chassis 32 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Schematic Diagram 1-2. SP 1 Chassis Service Manual 33 Downloaded from www.Manualslib.com manuals search engine Schematic Diagram Outdoor Unit • A2UC146FA0, A2UC186FA0, A3UC216FA0, A4UC306FA0, A2UH146FA0, A2UH186FA0, A3UH216FA0, A4UH306FA0 CN-TH1 1 PIPE_TH 2 3 OUT_TH 4 CN-TH2 1 2 3 DISCHARGE 4 SUCTION DC 5V DC 12V RY-HOT RY-LIQ R04H 12.1K 1% R06H 6.2K 1% R08H 18K 1% 7 R02H 6.2K 1% C01H~C04H 0.01 25V 6 4 5 IC02M (KID65004AP) 8 9 6 11 12 5 13 10 3 4 3 11 2 12 14 13 15 RY-FAN_2L 14 1 RY-FAN_2H 2 8 RY-FAN_1L 1 16 RY-FAN_1H 15 9 RY-SV 16 RY-4WAY RY-COMP2 IC01M R01H,1K R03H,1K R05H,1K R07H,1K 5V R03B,R04B,R05B 4.7K 1% R08B 1K 5V 45 44 19 18 17 16 15 14 13 12 21 22 P52 P51 P20 P17 P16 P15 P14 P13 P12 P11 P21 P22 47 P54 C03A 0.001 R06B,R07B 10K 1% 5V 46 P53 58 VDD 49 VAREF R01A 1K C01A 10 50V TMP87CM41F (TOSHIBA) R03A 100 R02A,4.7K R01B 1M 3 1 3.6V 2 5V IC01A KIA7036P 43 64 01 02 03 04 05 06 07 08 09 10 11 63 OSC01B CST-8.00MTW R02B 100 P75 P76 P77 P00 P01 P02 P03 P04 P05 P06 P07 P10 P74 42 41 40 39 38 37 36 35 P50 P47 P46 P45 P44 P43 P42 P41 P40 Q01Z KRA107M AR01Z 4.7K,5% C01K 0.001 25V C02K 0.001 25V C03K 0.001 25V C04K 0.001 25V C05K 0.001 25V C06K 0.001 25V C07K 0.001 25V C08K 0.001 25V C09K 0.001 25V C10K 0.001 25V C11K 0.001 25V C12K 0.001 25V R09H 12.1K 1% DC 5V R01K,1K R02K 10K 3 2 R03K 1.5K ZD03D 68V R05K,1K 3 2 R07K 1.5K 4 1 IC03K(TLP621/421) 2 3 R08K ZD04D 68V 1K 1 4 IC04K(TLP621/421) 4 1 IC01K(TLP621/421) 2 3 R04K 1K 1 4 IC02K(TLP621/421) R09K,1K 2 3 R11K 1.5K 1 4 IC05K(TLP621/421) 3 2 R12K ZD05D 1K 1 68V 4 IC06K(TLP621/421) R06K 10K R13K,1K 3 2 R15K 1.5K 4 1 IC07K(TLP621/421) 3 2 R16K ZD06D 1K 1 68V 4 IC08K(TLP621/421) R18K 10K R14K 10K R10K 10K R17K,1K 3 2 R19K 1.5K 4 1 IC09K(TLP621/421) 2 3 R20K ZD07D 1K 1 68V 4 IC10K(TLP621/421) R22K 10K 5V LEV_4 CN-LEV_4 LEV_3 CN-LEV_3 LEV_6 CN-LEV_6 LEV_1 CN-LEV_1 LEV_2 CN-LEV_2 LEV_5 CN-LEV_5 C08D 104 IC03D KIA78L05BP O 7805 I G R21K,1K DC 5V C09D 220uF/50V C10D 103 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 C07D 330uF/35V 3 2 R23K 1.5K 4 1 IC11K(TLP621/421) 2 3 R24K ZD08D 1K 1 68V 4 IC12K(TLP621/421) OR1H XXX 12V + C01M 330uF/25V 10 18 17 IC03M 16 ULN2804 15 14 13 12 11 C02M 104K 9 1 2 3 4 5 6 7 8 12V 12V C04M 104K + C03M 330uF/25V 10 18 17 IC04M 16 ULN2804 15 14 13 12 11 9 1 2 3 4 5 6 7 8 C06M 104K + C05M 330uF/25V 10 18 17 IC05M 16 ULN2804 15 14 13 12 11 12V NF02J 85uH R03J 39 R02J 150 ZD02D 11V R25K R26K R27K R28K R29K R30K R31K R32K R33K R34K R35K R36K 30K/1W (12EA) C02A 150uF/ 100V C05D 681 6,7 D03D SB360 C06D (UF5402) 470uF/35V 4,5 IC02D(TLP521) C04D 0.01UF/400V 1 2 3 4 5 6 ZD02K 36V,1W ZD01K 36V,1W DC310V ST02D-170 (UF4005) D07K 1SR139-600 D08K 1SR139-600 D09K 1SR139-600 D10K 1SR139-600 D11K 1SR139-600 D12K 1SR139-600 1 R08J 50.5K/1W S/Trans 3 D D02D EN 4 5 TNY IC01D BP 266P 1 2 TNY266P S 3,7,8 C03D 104 CN-COM A ROOM B ROOM C ROOM D ROOM E ROOM F ROOM C07M 102,100V NTC01D 100D-9 C01D 33uF/ 450V D13K 1N4007 D14K 1N4007 D01D 1N4007 R04J R05J 11K/3W 11K/3W R06J R07J 11K/3W 11K/3W R01J 1M,1/2W 4 NF RY-FAN_1L RY-FAN_1H RY-FAN_2H RY-FAN_2L 1 2 3 1 2 3 1 3 2 1 3 2 1 4 3 2 RY-COMP1 RY-COMP2 RY-HOT FUSE 250V/T3.15A ZNR01J INR14D561K INR14D471K RY-LIQ RY-SV C01J 100nF 275V RY-4WAY 3 C02J 100nF NF01J 275V 22mH/3A 2 1 1 1 AC_N AC_L CN-POWER FAN_1 CN-FAN_1 FAN_2 CN-FAN_2 HOT CN-HOT,LIQ,SV,4WAY SV LIQ 4WAY CN-COMP COMP 2 COMP 1 LIVE NEUTRAL 34 Free Joint Multi Air Conditioner TEST S/W R01T 1K R02T 56K LED01T (YELLOW) R04T R03T 10K 1K C01X 0.01 AR02Z 4.7K,5% 9 1 2 3 4 5 6 7 8 12V 59 60 61 62 P70 P71 P72 P73 48 VASS 26 VSS 20 TEST 1 2 3 4 RX TX 0V 5V CN-CENTRAL Downloaded from www.Manualslib.com manuals search engine P60 P61 P62 P63 P64 P65 P66 P67 RESET 23 X IN 24 X OUT 25 P30 P31 P32 P33 P34 P35 P36 P37 27 28 29 30 31 32 33 34 50 51 52 53 54 55 56 57 5V RY-COMP1 CN_TEST GND 1 IN 2 OUT 3 5V 4 5V 5V Functions Functions Indoor Unit Operation ON/OFF by Remote controller Sensing the Room Temperature • Room temperature sensor. (THERMISTOR) Room temperature control • Maintains the room temperature in accordance with the Setting Temp. Starting Current Control • Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control • Restarting is inhibited for approx. 3 minutes. Indoor Fan Speed Control • High, Med, Low, CHAOS, JET COOL Operation indication Lamps (LED) • Refer to 37 page signal receptor. Soft Dry Operation Mode • Intermittent operation of fan at low speed. Sleep Mode Auto Control • The fan is switched to low(Cooling), med(Heating) speed. • The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic • The fan is switched to intermittent or irregular operation • The fan speed is automatically switched from high to low speed. Airflow Direction Control • The louver can be set at the desired position or swing up and down automatically. PLASMA • The function will be operated while in any operation mode with selecting the function. • The function is to be stopped while it is operating with selecting the function. Defrost(Deice) control (Heating) • Both the indoor and outdoor fan stops during defrosting. Hot-start Control (Heating) • The indoor fan stops until the evaporator pipe temperature will be reached at 28°C. Service Manual 35 Downloaded from www.Manualslib.com manuals search engine Functions Remote Controller Operation ON/OFF Operation Mode Selection Cooling Operation Mode.( (Cooling (Heating model only) model only) ) Healthy Dehumidification Operation Mode.( Auto Operation Mode.( ) ) Heating Operation Mode.( Fan Speed Selection (Low) (Med) (High) (CHAOS) Room, Temperature Display : (High: 39°C LOW : 11°C) Temperature Setting TEMPERATURE HIGH LOW Cooling Down to 18°C Heating Up to 30°C JET COOL Setting the Time or Timer Timer Selection ON OFF : OFF, ON, OFF ON Timer Setting SET Timer Cancel CANCEL : Cancel Sleep Mode, Timer ON or Timer OFF Sleep Operation : 1, 2, 3, 4, 5, 6, 7, Off Timer Airflow Direction Control Fan Operation Mode : Fan Operates without cooling or heating. Reset 36 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Down to 16°C Up to 30°C ) Functions Signal Receptor Receives the signals from the remote controller.(Signal receiving sound: two short beeps or one long beep.) Operation Indication Lamps On/Off : Lights up during the system operation. : Lights up during Sleep Mode Auto operation. : Lights up during Timer operation. : Lights up during Defrost Mode or Hot Start operation (Heat pump model only) : Lights up during outdoor unit operation. (Cooling model only) Sleep Mode Timer Signal receptor Defrost Mode OUT OUTDOOR UNIT DOOR OPERATION Operation indication lamps Receives the signals from the remote controller.(Signal receiving sound: two short beeps or one long beep.) Operation Indication Lamps : Lights up during the system operation. : Lights up during Sleep Mode Auto operation. Timer : Lights up during Timer operation. Defrost Mode : Lights up during Defrost Mode or Hot Start operation.(Heat pump model only) Outdoor unit operation : Lights up during outdoor unit operation.(Cooling model only) PLASMA : Indicate PLASMA purifier operation. On/Off Sleep Mode Operation indication lamps Self-diagnosis Function ■ Error Indicator • The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. • Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. • If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed. • After error occurrence, if error is released, error LED is also released simultaneously. • To operate again on the occurrence of error code, be sure to turn off the power and then turn on. • Having or not of error code is different from Model. Error Code 1 Error LED (Indoor body operation LED) Error contents SVC check point 5sec (once) 3sec 3sec 3sec (twice) 2 3sec 3sec • Indoor air temperature thermistor open/short. • Indoor air TH ass'y check • Indoor inlet pipe temperature thermistor open/short. • Indoor inlet pipe TH ass'y check • Poor communication • Communication line/circuit • Indoor outlet pipe temperature thermistor open/shor • Indoor outlet pipe TH ass'y check • Defferent Operation (Simultanueous operation of cooling and heating. • Operate indoor units only heating or cooling mode. • Indoor EEP ROM data (Art type only) • Replace main PCB DC ASM • Outdoor air temperature thermistor open/short • Outdoor air TH ass'y check • Outdoor pipe themperature thermistor open/short • Outdoor pipe TH ass'y check • Overload combination • Indoor unit combination check (Refer to Max. capacity) (5times) 5 3sec (6times) 6 3sec (7times) 7 3sec (9times) 9 3sec 44 3sec 3sec 45 3sec 51 3sec 3sec : ten digits : one digits Service Manual 37 Downloaded from www.Manualslib.com manuals search engine Functions Remote Control Operation The Remote Controller transmits the signals to the system. 1 START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. 2 OPERATION MODE SELECTION BUTTON Used to select the operation mode. Signal transmitter 3 ROOM TEMPERATURE (Heat Pump) (Cooling Only) SETTING BUTTONS Used to select the room temperature. 5 6 INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low, medium, high and CHAOS. 5 JET COOL Used to start or stop the speed cooling/heating. (Speed cooling/heating operates super high fan speed.) 1 6 CHAOS SWING BUTTON 3 Used to stop or start louver movement and set the desired up/down airflow direction. 4 2 7 11 8 13 4 7 10 CANCEL ON OFF 9 16 SET AUTO CLEAN ON/OFF TIMER BUTTONS Used to set the time of starting and stopping operation. 8 TIME SETTING BUTTONS Used to adjust the time. 9 TIMER SET/CANCEL BUTTON 12 Used to set the timer when the desired time is obtained and to cancel the Timer operation. 15 14 10 SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation. Flip-up door (opened) Operation Mode 11 AIR CIRCULATION BUTTON Used to circulate the room air without cooling or heating. 12 ROOM TEMPERATURE CHECKING BUTTON Used to check the room temperature. Cooling Operation 13 PLASMA(OPTIONAL) Auto Operation Used to start or stop the plasma-purification function. 14 RESET BUTTON Healthy Dehumidification Operation Initialize remote controller. 15 2nd F Button Heating Operation • Cooling Model( ), Heat Pump Model( ) Used prior to using modes printed in blue at the bottom of buttons. 16 AUTO CLEAN (Art type only) Used to set Auto Clean mode. 38 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Operation Details Operation Details Main Unit Function 1) C/O Model Operation Indicator • On while in appliance operation, off while in appliance pause • Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on) Sleep Timer Indicator • On while in sleep timer mode, off when sleep timer cancel or appliance operation pause Timer Indicator • On while in timer mode (on/off), off when timer mode is completed or canceled. Comp. Running Incidator • While in appliance operation, on while in outdoor unit compressor running, off while in compressor off 2) H/P Model Operation Indicator • On while in appliance operation, off while in appliance pause • Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on) Sleep Timer Indicator • On while in sleep timer mode, off when sleep timer cancel or appliance operation pause Timer Indicator • On while in timer mode (on/off), off when timer mode is completed or canceled Defrost Indicator • Off except when hot start during heating mode operation or while in defrost control ■ Cooling Mode Operation • When the intake air temperature reaches 0.5°C below the setting temp, the compressor and the outdoor fan stop. • When it reaches 0.5°C above the setting temp, they start to operate again. Compressor ON Temp ➲ Setting Temp+0.5°C Compressor OFF Temp ➲ Setting Temp-0.5°C • While in compressor running, operating with the airflow speed set by the remote control. While in compressor not running, operating with the low airflow speed regardless of the setting. ■ Healthy Dehumidification Mode • When the dehumidification operation input by the remote control is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature. 26°C ≤ Intake Air Temp ➲ 25°C 24°C ≤ Intake Intake Air Temp<26°C ➲ Intake Air Temp-1°C 18°C ≤ Intake Intake Air Temp<24°C ➲ Intake Air Temp-0.5°C Intake Air Temp<18°C ➲ 18°C Service Manual 39 Downloaded from www.Manualslib.com manuals search engine Operation Details • While in compressor off, the indoor fan repeats low airflow speed and pause. • While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification operation and 4-min compressor off repeat. Compressor ON Temp. ➲ Setting Temp+0.5°C Compressor OFF Temp. ➲ Setting Temp-0.5°C • In 10-min dehumidification operation, the indoor fan operates with the low airflow speed. ■ Heating Mode Operation(H/P model) • When the intake air temp reaches +3°…above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp. ➲ Setting Temp. Compressor OFF Temp. ➲ Setting Temp.+3°C • While in compressor on, the indoor fan is off when the indoor pipe temp. is below 20°C, when above 28°C , it operates with the low or setting airflow speed. When the indoor pipe temp is between 20°C and 28°C, it operates with Super-Low(while in sleep mode, with the medium airflow speed). • While in compressor off, the indoor fan is off when the indoor pipe temp is below 33°C, when above 35°C , it operates with the low airflow speed. • If overloaded while in heating mode operation, in order to prevent the compressor from OLP operation, the outdoor fan is turned on/off according to the indoor pipe temp. • While in defrost control, both of the indoor and outdoor fans are turned off. ■ Defrost Control(H/P model) • Defrost operation is controlled by timer and sensing temperature of outdoor pipe. • The first defrost starts only when the outdoor pipe temperature falls below -6°C after 60 minutes passed from starting of heating operation and more than 10 minutes operation of compressor. • Defrost ends after 12 minutes passed from starting of defrost operation or after the outdoor fan operates within max. 2 minutes 30 seconds when the outdoor pipe temperature rises over 12°C even it before 12 minutes. • The second defrost starts only when the outdoor pipe temperature falls below -6°C after 60 minutes passed from ending of the first defrost and more than 10 minutes operation of compressor. 40 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Operation Details ■ Fuzzy Operation (C/O Model) • According to the temperature set by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp + 0.5°C Compressor OFF Temp ➲ Setting Temp + 0.5°C • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C ≤ Intake Air Temp ➲ 25°C 24°C ≤ Intake Air Temp < 26°C ➲ Intake Air Temp + 1°C 22°C ≤ Intake Air Temp < 24°C ➲ Intake Air Temp + 0.5°C 18°C ≤ Intake Air Temp < 22°C ➲ Intake Air Temp Intake Air Temp<18°C ➲ 18°C • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature. ■ Fuzzy Operation (H/P Model) • When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed since the operation off, the operation mode is selected. • When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air temp at that moment as follows. 24°C ≤ Inatake Air Temp ➲ Fuzzy Operation for Cooling 21°C ≤ Inatake Air Temp<24°C ➲ Fuzzy Operation for Dehumidification Inatake Air Temp<21°C ➲ Fuzzy Operation for Heating • If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for 10 sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated. 1) Fuzzy Operation for Cooling • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp +0.5°C Compressor OFF Temp ➲ Setting Temp + 0.5°C • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C≤ Intake Air Temp ➲ 25°C 24°C≤ Intake Air Temp<26°C ➲ Intake Air Temp + 1°C 22°C≤ Intake Air Temp<24°C ➲ Intake Air Temp + 0.5°C 18°C≤ Intake Air Temp<22°C ➲ Intake Air Temp Intake Air Temp<18°C ➲ 18°C • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature. Service Manual 41 Downloaded from www.Manualslib.com manuals search engine Operation Details 2) Fuzzy Operation for Dehumidification • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp + 0.5°C Compressor OFF Temp ➲ Setting Temp+0.5°C • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C ≤ Intake Air Temp ➲ 25°C 24°C ≤ Intake Air Temp<26°C ➲ Intake Air Temp+1°C 22°C ≤ Intake Air Temp<24°C ➲ Intake Air Temp+0.5°C 18°C ≤ Intake Air Temp<22°C ➲ Intake Air Temp Intake Air Temp<18°C ➲ 18°C • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in dehumidification operation. 3) Fuzzy Operation for Heating • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3°C or more above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp Compressor OFF Temp ➲ Setting Temp + 3°C • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 20°C≤Intake Air Temp ➲ Intake Air Temp + 0.5°C Intake Air Temp<20°C ➲ 20°C • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the intake air temperature and the setting temperature. ■ Airflow Speed Selection • The airflow speed of the indoor fan is set to high, medium, low, or chaos (auto) by the input of the airflow speed selection key on the remote control. ■ On-Timer Operation • When the set time is reached after the time is input by the remote control, the appliance starts to operate. • The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. • If the appliance is operating at the time set by the timer, the operation continues. 42 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Operation Details ■ Off-Timer Operation • When the set time is reached after the time is input by the remote control, the appliance stops operating. • The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. • If the appliance is on pause at the time set by the timer, the pause continues. ■ Off-Timer ↔ On-Timer Operation • When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is carried out according to the set time. ■ Sleep Timer Operation • When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appliance operation, the operation of the appliance stops. • While the appliance is on pause, the sleep timer mode cannot be input. • While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature increases by 1°C. After another 30 min elapse, it increases by 1°C again. • When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to the low. • When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to the medium. ■ Chaos Swing Mode • By the Chaos Swing key input, the upper/lower vane automatically operates with the Chaos Swing or they are fixed to the desired direction. • While in Chaos Swing mode, the angles of cooling and heating cycle operations are different. < Cooling Mode > CLOSED < Heating Mode > CLOSED 7° OPEN 7° OPEN ■ Chaos Natural Wind Mode • When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the airflow mode is operated for 2~15 sec. randomly by the Chaos Simulation. Service Manual 43 Downloaded from www.Manualslib.com manuals search engine Operation Details ■ Jet Cool Mode Operation (C/O Model) • If the Jet Cool key is input at any operation mode while in appliance operation, the Jet Cool mode operates. • In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. • In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C • When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. • When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further. ■ Jet Cool Mode Operation (H/P Model) • While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operated. • In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. • In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C. • When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. • When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further. ■ Forced Operation • Operation procedures when the remote control can't be used. • The operation will be started if the power button is pressed. • If you want to stop operation, re-press the button. Cooling Model Heat pump Model Room Temp. ≥ 24°C 21°C ≤ Room Temp. < 24°C Room Temp. < 21°C Operating mode Cooling Cooling Healthy Dehumidification Indoor FAN Speed Setting Temperature High High High Heating High 22°C 22°C 23°C 24°C • While in forced operation, the key input by the remote control has no effect and the buzzer sounds 10 times to indicate the forced operation. ■ Test operation • During the TEST OPERATION, the unit operates in cooling mode at high speed fan, regardless of room temperature and resets in 18±1 minutes. • During test operation, if remote controller signal is received, the unit operates as remote controller sets. If you want to use this operation, open the front panel upward and Press the power button let it be pressed for about 3 seconds. • If you want to stop the operation, re-press the button. ■ Auto restart • In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate procedures automatically to the previous operating conditions. ■ Air Cleaner Operation • When an air cleaner function is selected during Air Conditioner operation - Plasma air cleaner function will be operated while in any operation mode with selecting the function. - The function is to be stopped while it is operating with selecting the function. • When an air cleaner function is selected during operation off - The function will be only operated. • When inlet grille of air conditioner is opened during plasma operation, High Voltage Generator(H.V.B) is to be stopped. When inlet grille of air conditioner is closed during plasma operation, High Voltage Generator(H.V.B) will be operated again. 44 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Operation Details ■ Remote Control Operation Mode • When the remote control is selected by the slide switch on the main unit, the appliance operates according to the input by the remote control. ■ Protection of the evaporator pipe from frosting • If the indoor pipe temp is below 0°C in 7 min. after the compressor operates without any pause while in cooling cycle operation mode, the compressor and the outdoor fan are turned off in order to protect the indoor evaporator pipe from frosting. • When the indoor pipe temp is 7°C or higher after 3 min. pause of the compressor, the compressor and the outdoor fan is turned on according to the condition of the room temperature. ■ Buzzer Sounding Operation • When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds. • When the appliance-pause key is input by the remote control, the long "beep—" sounds. • When a key is input by the remote control while the slide switch on the main unit of the appliance is on the forced operation position, the error sound "beep-beep-beep-beep-beep-" is made 10 times to indicate that the remote control signal cannot be received. Service Manual 45 Downloaded from www.Manualslib.com manuals search engine 2-way, 3-way Valve 2-way, 3-way Valve 2-way Valve (Liquid Side) 3-way Valve (Gas Side) Valve cap Hexagonal wrench (4mm) Open position Closed position Flare nut To piping connection Flare nut Pin To piping connection To outdoor unit Open position Closed position Service Service port cap port To outdoor unit Works Shaft position Shaft position Service port Shipping Closed (with valve cap) Closed (with valve cap) Closed (with valve cap) 1. Pumping down (Transfering) Closed (clockwise) 2. Evacuation (Servicing) Open Open Open (with charging cylinder) 3. Gas charging (Servicing) Open Open Open (with charging cylinder) 4. Pressure check (Servicing) Open Open Open (with charging cylinder) 5. Gas releasing (Servicing) Open Open Open (with charging cylinder) 46 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Open Open (counter-clockwise) (connected manifold gauge) 2-way, 3-way Valve (1) Pumping down Indoor unit Liquid side 2-Way valve Close Outdoor unit Gas side 3-Way valve Indoor unit Open Liquid side 2-Way valve Close Gas side 3-Way valve Open manifold gauge Lowhandle (CLOSE) Hi- handle (CLOSE) • Procedure 1. Confirm that both the gas side and liquid side valves are set to the open position. - Remove the valve stem caps and confirm that the valve stems are in the raised position. - Be sure to use a hexagonal wrench to operate the valve stems. 2. Operate the unit for 10 to 15 minutes. 3. Stop operation and wait for 3 minutes, then connect the manifold gauge to the service port of the gas side valve. - Connect the hose of the gauge with the push pin to the service port. 6. Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm g. 2 7. Immediately set the gas side valve to the closed position. - Do this quickly so that the gauge ends up indicating 1kg/ g. 8. Disconnect the charge set, and mount the liquid side and gas side valve caps and the service port nut. - Use torque wrench to tighten the service port nut to a torque of 1.8kg.m.(4.2kg*m/5.5kg*m) - Be sure to check for gas leakage. 4. Air purging of the charge hose. - Open the Low-handle valve on the gauge slightly to air purge from the hose. 5. Set the liquid side valve to the closed position. Service Manual 47 Downloaded from www.Manualslib.com manuals search engine 2-way, 3-way Valve (2) Evacuation (All amount of refrigerant leaked) Indoor unit Liquid side 2-Way valve Open Outdoor unit Gas side 3-Way valve Indoor unit Open Liquid side 2-Way valve Open Gas side 3-Way valve Open manifold gauge Vacuum pump Lowhandle (OPEN) Hi- handle (OPEN) • Procedure 1. Confirm that both the liguid side valve and gas side valve are set to the opened position. 2. Connect the vaccum pump to the center hose of the manifold gauge. 3. Connect the service port of the gas side valve to the low side of the gauge. 4. Connect power supply to outdoor unit. 5. Evacuation for approximately one hour. - Confirm that the gauge needle has moved toward-76 cmHg (vacuum of 4 mmHg or less). 6. Close the Low handle of the gauge turn off the vacuum pump, and confirm that the gauge needle does not move(approximately 5 minutes after turning off the vacuum pump). 48 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine 7. Disconnect the charge hose from the vacuum pump. - Vacuum pump oil. If the vacuum pump oil becomes dirty or depleted,replenish as needed. 8. Mount the valve caps and the service port caps. 2-way, 3-way Valve (3) Gas Charging (After Evacuation) Indoor unit Liquid side 2-Way valve Open Outdoor unit Gas side 3-Way valve Indoor unit Open Liquid side 2-Way valve Open Gas side 3-Way valve Charging cylinder Open manifold gauge Low-handle Check valve (OPEN) Hi- handle (OPEN) • Procedure 1. Connect the gauge to the charging cylinder. - Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. - If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. 2. Purge the air from the charge hose. - Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. 3. Open the low handle on the gauge and charge the system with liquid refrigerant. - If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure(pumping down-pin). 4. Immediately disconnect the charge hose from the gas side valve's service port. This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. - Stopping partway will allow the gas to be discharged. - If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. 5. Mount the valve stem nuts and the service port nut. - Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.) - Be sure to check for gas leakage. Service Manual 49 Downloaded from www.Manualslib.com manuals search engine Cycle Troubleshooting Guide Cycle Troubleshooting Guide Trouble analysis 1. Check temperature difference between intake and discharge air, and operating current. Temp. difference Current : approx. 0°C : less than 80% of rated current All amount of refrigerant leaked out. Check refrigeration cycle. Temp. difference Current : approx. 8°C : less than 80% of rated current Refrigerant leakage Clog of refrigeration cycle Defective compressor Temp. difference Current : less than 8°C : near the rated current Temp. difference : over 8°C Temp. Difference Operating Current Excessive amount of refrigerant Normal Notice: Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal value) Cause of Trouble Description High Defective compressor Current is low. Normal Excessive amount of refrigerant High pressure does not quickly rise at the beginning of operation. Higher Insufficient amount of refrigerant(Leakage) Clogging Current is low. Higher Lower Notice: 1. The suction pressure is usually 8~12 kg/cm G at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty. 2 50 Free Joint Multi Air Conditioner Downloaded from www.Manualslib.com manuals search engine Cycle Troubleshooting Guide Comp basic step. Free joint outdoor unit has two compressor (TPS: Twin power system) Step Step 1 Step 2 Step 3 COMP 40%(B)only COMP 60%(A)only COMP 100%(A+B) together Outdoor Operation Mode 18k(Max. 19k) Cooling Qs<=7k Qs<=12k 12k