Transcript
Lecture-18
Prepared under
QIP-CD Cell Project
Internal Combustion Engines
Ujjwal K Saha, Ph.D.
Department of Mechanical Engineering
Indian Institute of Technology Guwahati
1
Combustion in CI Engine
Combustion in a CI engine is quite different
from that of an SI engine. While combustion in
an SI engine is essentially a flame front moving
through a homogeneous mixture, combustion
in a CI engine is an unsteady process
occurring simultaneously in many spots in a
very non-homogeneous mixture controlled by
fuel injection.
Air intake into the engine is unthrottled, with
engine torque and power output controlled
by the amount of fuel injected per cycle.
2
Only air is contained in the cylinder during
compression stroke, and a much higher
compression ratios (12 to 24) are used in CI
engines.
In addition to swirl and turbulence of the
air, a high injection velocity is needed to
spread the fuel throughout the cylinder and
cause it to mix with the air.
Fuel is injected into the cylinders late in
the compression stroke by one or more
injectors located in each cylinders.
Injection time is usually about 200 of
crankshaft rotation (150 bTDC and 50 aTDC).
3
Cylinder pressure as a function
of crank angle for a CI engine.
A : point of fuel injection
B : point of ignition
C : end of fuel injection
AB : delay period
4
Combustion in CI Engine
1 cm
In a CI engine the fuel is sprayed directly into the
cylinder and the fuel-air mixture ignites spontaneously.
These photos are taken in a RCM under CI engine
conditions with swirl air flow
0.4 ms after ignition
3.2 ms after ignition
3.2 ms after ignition
Late in combustion process
5
In Cylinder Measurements
This graph shows the fuel injection flow rate, net heat release
rate and cylinder pressure for a direct injection CI engine.
Start of injection
Start of combustion
End of injection
6
Four Stages of Combustion in CI Engines
Start of
injection
-20
End of
injecction
-10
TC
10
20
30
7
Combustion in CI Engine
The combustion process proceeds by the following stages:
Ignition delay (ab) - fuel is injected directly into
the cylinder towards the end of the compression
stroke. The liquid fuel atomizes into small drops
and penetrates into the combustion chamber.
The fuel vaporizes and mixes with the hightemperature high-pressure air.
Premixed
combustion
phase
(bc)
–
combustion of the fuel which has mixed with
the air to within the flammability limits (air at
high-temperature and high-pressure) during
the ignition delay period occurs rapidly in a
few crank angles.
8
Combustion in CI Engine – contd.
Mixing controlled combustion
phase (cd) – after premixed
gas consumed, the burning
rate is controlled by the rate
at which mixture becomes
available for burning.
The
rate of burning is controlled in
this phase primarily by the
fuel-air mixing process.
Late combustion phase (de) – heat release may
proceed at a lower rate well into the expansion
stroke (no additional fuel injected during this phase).
Combustion of any unburned liquid fuel and soot is
responsible for this.
9
CI Engine Types
Two basic categories of CI engines:
i) Direct-injection – have a single open
combustion chamber into which fuel is
injected directly
ii) Indirect-injection – chamber is divided into
two regions and the fuel is injected into the
“pre-chamber” which is connected to the
main chamber via a nozzle, or one or more
orifices.
10
CI Engine Types – contd.
• For
very-large
engines
(stationary
power
generation) which operate at low engine speeds
the time available for mixing is long so a direct
injection quiescent chamber type is used (open or
shallow bowl in piston).
• As engine size decreases and engine speed
increases, increasing amounts of swirl are used to
achieve fuel-air mixing (deep bowl in piston).
• For small high-speed engines used in automobiles
chamber swirl is not sufficient, indirect injection is
used where high swirl or turbulence is generated in
the pre-chamber during compression and
products/fuel blowdown and mix with main
chamber air.
11
Types of CI Engines
Glow plug
Orifice
-plate
Direct injection:
quiescent chamber
Direct injection:
swirl in chamber
Indirect injection: turbulent
and swirl pre-chamber 12
Direct Injection
quiescent chamber
Direct Injection
multi-hole nozzle
swirl in chamber
Direct Injection
single-hole nozzle
swirl in chamber
Indirect injection
swirl pre-chamber
13
Combustion Characteristics
Combustion
occurs
throughout the chamber
over
a
range
of
equivalence
ratios
dictated by the fuel-air
mixing
before
and
during the combustion
phase.
In general most of the
combustion occurs under
very
rich
conditions
within the head of the jet,
this
produces
a
considerable amount of
solid carbon (soot).
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Ignition Delay
Ignition delay is defined as the time (or crank angle
interval) from when the fuel injection starts to the onset
of combustion.
Both physical and chemical processes must take place
before a significant fraction of the chemical energy of
the injected liquid is released.
Physical processes are fuel spray atomization,
evaporation and mixing of fuel vapour with cylinder air.
Good atomization requires high fuel-injection pressure, small
injector hole diameter, optimum fuel viscosity, high cylinder
pressure (large divergence angle).
Rate of vaporization of the fuel droplets depends on droplet
diameter, velocity, fuel volatility, pressure and temperature of
the air.
15
Ignition Delay
Physical processes are fuel spray atomization,
evaporation and mixing of fuel vapour with
cylinder air.
Chemical processes similar to that described
for auto-ignition phenomenon in premixed fuelair, only more complex since heterogeneous
reactions (reactions occurring on the liquid fuel
drop surface) also occur.
16
Fuel Ignition Quality
The ignition characteristics of the fuel
affect the ignition delay.
The ignition quality of a fuel is defined
by its cetane number CN.
For low cetane fuels the ignition delay is
long and most of the fuel is injected
before autoignition and rapidly burns,
under extreme cases this produces an
audible knocking sound referred to as
“diesel knock”.
17
Fuel Ignition Quality
For high cetane fuels the ignition delay
is short and very little fuel is injected
before auto-ignition, the heat release
rate is controlled by the rate of fuel
injection and fuel-air mixing – smoother
engine operation.
18
Cetane Number
The method used to determine the ignition
quality in terms of CN is analogous to that
used for determining the antiknock quality
using the ON.
The cetane number scale is defined by
blends of two pure hydrocarbon reference
fuels.
By definition, isocetane (heptamethylnonane,
HMN) has a cetane number of 15 and cetane
(n-hexadecane, C16H34) has a value of 100.
19
Cetane Number
In
the
original
procedures
amethylnaphtalene
(C11H10)
with
a
cetane number of zero represented the
bottom of the scale. This has since been
replaced by HMN which is a more stable
compound.
The higher the CN the better the
ignition
delay.
quality,
i.e.,
shorter
ignition
20
Cetane Number Measurement
The method developed to measure CN uses a
standardized single-cylinder engine with
variable compression ratio
The operating condition is:
Inlet temperature (oC)
Speed (rpm)
Spark advance (oBTC)
Coolant temperature (oC)
Injection pressure (MPa)
65.6
900
13
100
10.3
21
Cetane Number Measurement – contd.
With the engine running at these
conditions
on
the
test
fuel,
the
compression
ratio
is
varied
until
combustion starts at TC, ignition delay
period of 13o.
The above procedure is repeated using
blends of cetane and HMN. The blend that
gives a 13o ignition delay with the same
compression ratio is used to calculate the
test fuel cetane number.
22
Cetane vs Octane Number
The octane number and cetane number
of a fuel are inversely correlated.
Gasoline is a poor diesel fuel and vice versa.
23
Factors Affecting Ignition Delay
Injection timing – At normal engine conditions the
minimum delay occurs with the start of injection
at about 10-15 BTC.
The increase in the delay time with earlier or later
injection timing occurs because of the air
temperature and pressure during the delay
period.
Injection quantity – For a CI engine the air is not
throttled so the load is varied by changing the
amount of fuel injected.
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Factors Affecting Ignition Delay – contd.
Increasing the load (bmep) increases the
residual gas and wall temperature which results
in a higher charge temperature at injection
which translates to a decrease in the ignition
delay.
Intake air temperature and pressure – an
increase in ether will result in a decrease in the
ignition delay, an increase in the compression
ratio has the same effect.
25
Factors Affecting
Ignition Delay
(gauge)
26
Factors Affecting Delay Period (DP)
1. Compression Ratio: DP decreases with
increase of CR.
2. Engine Speed: DP decreases with increase
of engine speed.
3. Power Output: DP decreases with increase
of power output.
4. Fuel Atomization: DP decreases with fineness
of atomization.
5. Fuel Quality: DP decreases with higher
cetane number.
6. Intake Temp. & Pressure: DP decreases with
increase of Temperature and pressure.
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Effect of
Ignition
Delay
28
Knock in CI Engines
Knock in SI and CI engines are fundamentally
similar. In SI engines, it occurs near the end of
combustion; whereas in CI engines, it occurs
near the beginning of combustion.
Knock in CI engines is related to delay
period. When DP is longer, there will be more
and more accumulation of fuel droplets in
combustion chamber. This leads to a too rapid
a pressure rise due to ignition, resulting in
jamming of forces against the piston and rough
engine operation. When the DP is too long, the
rate of pressure rise is almost instantaneous
with more accumulation of fuel.
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Knock in SI and CI Engines
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