Ir-pro-sc-manual-en

Transcript

1 Http://www.EasyBGA.com BGA Rework Station User Manual Beijing TECHNICAN CO.,Ltd. ACHI® ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 2 Http://www.EasyBGA.com Brief introduction to company Safety Instrouctions I. Electric Safety II. Operation Safety III. The operation and conservation condition of products Our contact information product guarantee and so on The parameters of IR-PRO-SC BGA Rework Station hardware description and Self-help install Set Bottom Temperature Controller Programmer/Controller General Description BGA Rework operation steps Prompt ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 3 Http://www.EasyBGA.com Brief introduction to company Beijing TECHNICAN Science and Technology Co.,Ltd. is a manufacturing enterprise specializes in BGA manual Reworks equipment research,development and production . ACHI/Ѯˮ Ѯˮ Ѯˮ Ѯˮ® is our company's registered brand.Based on the principles of producting high-quality and cost-effective welding equipment,our company has developed and producted a number of BGA Rework Stations,such as IR-3ǃ ǃǃ ǃIR3000 ǃ ǃǃ ǃ IR6000ǃ ǃǃ ǃHR-PRO etc.,and has been recognized by the majority of users in practice.So far,our users have been involved in scientific research units,computer maintenance and repair of medical equipment,communications equipment maintenance,video game maintenance, training teaching, and other fields. We also produce and operate some assistant and materials of manual BGA welding,such as customized BGA Reballing Template,solder ball, Flux,etc.,to help users streamline operation,improve the success rate of welding,and reduce welding costs.We also can undertake single or small quantities BGA welding business,welcome users to contact us. In the future,our company will continue serving users with sophisticated products,reasonable price,high quality,and continuously innovating and upgrading product structure and performance according to market,for meeting the developing needs of our users,and providing the users with systemic,comprehensive and thoughtful services. ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 4 Http://www.EasyBGA.com Safety Instrouctions .Electrical safety ĉ ĉĉ ĉ Make sure the supply power voltage accord with the standards---- 220V-250V/50hz alternating current before installing. To avoid possible electric shock caused serious damage, please disconnect the power cord from the outlet temporary before moving machines . If the machine damages,please contact us for maintenance.If the damage caused by the users when they dismantle or repair independently,they should take on the loss by themselves. . Operating safety Ċ ĊĊ Ċ Please carefully read the relevant information provided by the manual before starting using this product . Make sure the power cord has been properly connected properly before using the products. Installed the equipment in stable work platform to use,where the air mobility should be small as possible.Avoid it closing to air conditioners,fans and the other outlet. In case of electrical short-circuit,avoid the products contacting with water. Forbid using this equipment in flammable and explosive substances. The operators’ hands or other parts of the body should maintain a safe distance from the heater.Forbid touching the heater to avoid scalding. If you have any technical questions or suggestions in the course of using this product,please contact with our technology department.We will try our best to solve. .Environmental requirements of operation and conservation ċ ċċ ċ 1. Operation environment of products Operation temperature:15 ~ 45 ć ćć ć Operation humidity:5% to 95%, non-condensing Products should be kept in the air mobility of a smaller environment under the welding operation. 2.Conservation environment of products Storage temperature:-20 ~ 70 ć ćć ć Storage humidity: 5% to 95%, non-condensing ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 5 Http://www.EasyBGA.com Contact us Add: Room 8009, 1 Xicaochang Road Haidian District Beijing 100080 The People's Republic Of China Sales Support: 86-10-82853468 (Chinese Speaking) Technology Support: 86-10-82851031(Chinese Speaking) QQ˖ ˖˖ ˖448764790 759577566 MSN˖ ˖˖ ˖ [email protected] URL.˖ ˖˖ ˖http://www.EasyBGA.com product guarantee and so on Service Statement: Enjoy warranty maintenance service for three years,in which the service in the first year is free.And the transport costs arise from maintenance should be paid by the buyers since purchased.. Only the actual cost of spare parts should be paid from the beginning of the second year(the 13th month)to the end of the third year (the 36th month) since purchased. Please call to ask the specific prices of spare parts.And the transport costs arise from maintenance should be paid by buyers. Each product corresponds to the only serial number,the serial number bar code,the warranty certificate ,affixed the fixed position of the machinery,. Please send the product to the Beijing TECHNICAN CO., if fault happen. If the following situations occered,the users will not be entitled to free warranty service,then the maintenance,the cost of materials and the man-hour will be charged. So to ensure your rights, please read the following note carefully: No serial number bar code or damaged serial number bar code. Cause damage for not use,keep and storage as the manual. Cause internal and external appearance damage by modify or outside force. Product was deformed or lost components. Change product components without our authorization for maintenance. Beyond the warranty period of our promises.. Product damage were caused by irresistible external factors(such as natural factors, earthquakes,lightning strikes,etc.) Note: Do not disassemble it by yourself,it may cause the invalidation of product guarantee. . We reserve the final identification right of the product fault. ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 6 Http://www.EasyBGA.com The parameters of IR-PRO BGA Rework Station Basic Parameters Heating Upper Dark IR / Bottom IR Dimension L 475mm mm mm Weight 27kg Total weight About 29 kg, vary with the differen need of the users Electrical Parameters Power 220V AC Upper Heating Dark IR Size of Upper heating 80mm 80mm Consumption of upper heating 400W Bottom Heating IR Size of Bottom heating 260 mm mm Consumption of Bottom heating 1600W General power 2100W Temperature Control Control mode of Upper PLC programmable logic controller, precision ± 0.5%, Alarm Control mode of Bottom Iindependent temperature control, high-precision closed-loop control, precision ± 0.5%, NO Alarm Rework Function SMD Suit for welding,remove or repair packaged devices such as BGA,PBGA,CSP,multi-layer substratesˈ ˈˈ ˈ EMI metallic shield product and solder/lead free Rework ǃ ǃǃ ǃwelding Size of applicable chips İ İİ İ70mm 70 mm Size of applicable PCB İ İİ İ400mm mm ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 7 Http://www.EasyBGA.com Hardware description ACHI® IR-PRO-SC BGA Rework Station is composed of upper part of Heating Components / Bottom Preheat Module / PCB Table / Temperature Control Parts ! Temperature control Table is control the upper and lower heating ,Can Simultaneously heated or First preheat ,then the upper part of heating. 1. Upper Heater 2. X-axis Regulator 3. LED Auxiliary Lighting 4. Y-axis Lifting Regulator 5. Bottom Heater (Pre-Heater) 6. PCB Table and locking handle seat 7. Cooling Fan 8. Start button 9. Emergency Stop button 10. Cooling switch 11. Lighting switch 12. Upper Fan switch 13. Bottom Temperature Controller 14. Upper Programmable Temperature Controller ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 8 Http://www.EasyBGA.com switch selector for Bottom Heater Module PCB Table ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 9 Http://www.EasyBGA.com Set Bottom Temperature Controller PV˖ ˖˖ ˖Display window of actual temperature. SV˖ ˖˖ ˖Display window of setting temperature. Press the SET button of Bottom temperature control instrumentation for 1 seconds,then the PV window to show SU. The SV window to show current setting temperature, And the adjustable number flashes. Press key ġ ġġ ġ Ģ ĢĢ Ģ to adjust temperature,ˈ ˈˈ ˈPress key ˘ ˘˘ ˘ to modify the valueDŽ DŽDŽ DŽ After the setted ˈ ˈˈ ˈPress the SET button for 1 seconds,save the current temp. ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 10 Http://www.EasyBGA.com Programmer/Controller General Description The programmable controller contains an in-built setpoint generator in addition to the controller function. This setpoint generator can produce a temperature/time profile with 10*16 segments (0̚9ˈ10 Sets of Curves). When the program is running, the current setpoint from the setpoint generator is fed to the control algorithm. The current setpoint is continuously shown on the lower display. The sixteen segments are defined in the order: Ramp 1, Dwell period 1, Ramp 2, Dwell period 2..., and are executed in succession. S.N. Item Functions Parameters setting key (Up key) Increase value ķ ķķ ķ (Down key) Decrease value Selects the program pattern number Starts/hold the program, changes the mode from fixed value control to program control Program parameters setup ĸ ĸĸ ĸ Changes the indication on SV/MV/TIME display Ĺ ĹĹ Ĺ OUNT Output indicator ĺ ĺĺ ĺ STEP Indicates the step number of program Ļ ĻĻ Ļ PRO (Program monitor indicator) During program control, ‘ ’ is lit when the PV is rising During program control, ‘ ’ is lit when the PV is constant During program control, ‘? ?? ?’ is lit when the PV is falling ļ ļļ ļ PTN (Pattern number display) Indicates the pattern number ‘0̚ ̚̚ ̚9’ Ľ ĽĽ Ľ RUN (Program control runing indicator) ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 11 Http://www.EasyBGA.com The LED indicator is lit during program control ľ ľľ ľ PV (PV Display) Indicates the Process/Measured value Ŀ ĿĿ Ŀ SV It is lit when the Setting Value(SV) is being displayed on the lower display ŀ ŀŀ ŀ TIME MV SV (SV/MV/TIME display) It indicates the Setting Value(SV), Manipulating Value(MV), or Time(TIME) (The display content can be changed by the ‘DISP/SELECT’ key) AL1 It is lit when the Alarm1 output is ‘ON’ Ԣ ԢԢ Ԣ COM (Communication indicator) It flashes when the controller is in active communication with a host computer Program Parameters Setting Ramp Rate1: A ramp consists of a slope(linear gradient) and a target setpoint. The control setpoint increases or decreases at a linear ramp rate from the actual measured value until a specified target setpoint is reached. The relative positions of the actual measured value and the target setpoint determine whether the slope of the ramp is positive or negative. Parameters R1, R2, R3... express the ramping rate in unites per minute(0.01~99.99), parameters L1, L2, L3... the appropriate target setpoint in display units. If R1 = END, the program will be ended when the program runs to the slope. Target Setpoint 1: The target value to which the setpoint ramps when the programmer has been placed into RVN. Dwell period 1: In a Dwell period, the target setpoint, which has been attained, remains unchanged for a fixed period. All the dwell periods are defined by their duration in minutes with parameters D1, D2, D3...(0~9999). When the program is running, these parameter display the time remaining in the active dwell period. If the parameter equals zero, the dwell period is skipped. When the controller runs in the PV displaying status: 1). Select the target program pattern number with the PTN/ key. 2). press SET/PROG key, the first program parameter appears in the upper display. The value associated with this parameter will be shown in the lower display. 3). Use ▲ and ▼ key to modify the value. 4). Press the PAR/SET key, the next parameter appears. At the same time, the modification has been saved in the memory. Use ▲ and ▼ key to modify the value. Repeat this procedure till all the parameters are set. Or if there is no key operation within 16 seconds, the menu times out automatically. ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 12 Http://www.EasyBGA.com Program Parameter List ̚ǃ ̚ ̚ǃ ̚ Ă Ă Ă Ă ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 13 Http://www.EasyBGA.com Rework Operation Steps 1ǃ ǃǃ ǃBe all set ķ ķķ ķ Fixed motherboard ĸ ĸĸ ĸ Shift sensor ˈ ˈˈ ˈsensor press close to BGA chipDŽ DŽDŽ DŽ Ĺ ĹĹ Ĺ Adjust the height of heating head with adjustment knob˄ ˄˄ ˄Prompt˖ ˖˖ ˖BGA chip in the middle of heating head ˈ ˈˈ ˈheating head away from BGA chip≥2CMDŽ˅ DŽ˅ DŽ˅ DŽ˅ ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 14 Http://www.EasyBGA.com 2ǃ ǃǃ ǃStart heating Select the appropriate temperature program segment, then press the start switch. In the operation can press the Emergency stop switch, stop operatingʽ ʽʽ ʽ 3ǃ ǃǃ ǃ After the program runs, automatic Alarm˄ ˄˄ ˄8 SECONDS˅ ˅˅ ˅, and automatically cut off the heating power, this time you can check the following solder ball is completely liquefied, BGA chips should be subject to settlement, floating state . ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 15 Http://www.EasyBGA.com 3ǃ ǃǃ ǃHeating completed 1ǃ ǃǃ ǃ Moving Heating head and Sensor ,open the Upper fan and Cooling Fan Switch 2ǃ ǃǃ ǃ Remove motherboard ˈ ˈˈ ˈClear insulating tapeʽ ʽʽ ʽ 3ǃ ǃǃ ǃ BGA Rework Station Cooled ,Then close Total Powerʽ ʽʽ ʽ Warning˖ ˖˖ ˖ If BGA Rework Station NO Cooling ˈ ˈˈ ˈDo not close the Power ! When the temperature is not cooled, Do not touch heating module! ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 16 Http://www.EasyBGA.com Prompt 1ǃ Installed the equipment in stable work platform to use where the air mobility should be small as possible .Avoid it closing to air conditioners, fans and the other outlet. 2ǃ ACHI® IR-PRO-SC Rework Station sensor Direct contact with motherboardˈSo Temperature display is Actual temperatureDŽ 3ǃ In order to avoid damage to the motherboard capacitorˈso use insulation tape please ˈ Maintenance completed ,then Removal of insulation tape ˈSo as to avoid short-circuitʽ 4ǃ After removal of BGA chip ˈPCB Bonding Pad Need to clean up ˈAvoid cold solder joint See BGA chip tin completely liquefied, Then To move the BGA chipˈSo as to avoid Bonding Pad Damage ʽ 5ǃ BGA chips should be subject to settlement, floating state Prohibited in all solder ball did not fully liquefied, by force if removal of chips, so as to avoid pad off, chip or motherboard scrap! 6ǃ To improve success rate of Rework , PCB and chips need drying and processing in principleˈ PCB board or chip moist heat process will occur in the burst phenomenon, the Rework process may hear the blasting sound of a minorDŽAccording to actual situation Pleaseˈself-control. 7ǃ PCB board heating time is too long or repeated several times the surface heating will lead to discoloration. 8ǃ Users from modifying temperature parametersˈPlease use scrap PCB testedˈ Heating whole time about 10 seconds before the end of solder balls should be fully liquefiedˈf the liquefaction advanced or delayed,ˈʽShould be regulating up/down the temperature setting. So as to avoid heat damage to chips or low-temperature sealing-offDŽ 9ǃ The factory equipped with two sets of programmable temperature control table used parameters: PTN-1˖Lead Rework PTN-2˖Lead-Free Rework Rework temperature curve to set examples Lead : Sn63Pb37 PTN- 1 r1 1 L1 85 d1 80 r2 1 L2 150 d2 55 r3 1 L3 185 d3 45 r4 END Lead-Free: Sn96.5Ag3Cu0.5 PTN- 2 r1 1 L1 85 d1 60 r2 1 L2 140 d2 45 r3 1 L3 170 d3 35 r4 1 L4 220 d4 40 r5 END ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 17 Http://www.EasyBGA.com 1/The meaning of“ Hb”: “Hb” means the max heating temperature of the upper heating. We set the max temperature at 230°C according to the max temperatrue of lead-free Reweork and other technical reasons. The data needn’t to be changed. 2/The meaning of “r1” “L1” “d1” “r2” “L2” “d2” “r3” “L3” “d3” …… Please pay attention to The following pictures and tables: S.N. Mnemonic Parameter Adjustable Range 1 r1 Ramp Rate 1 1 2 L1 Target Setpoint 1 0̚230ǃEnd 3 d1 Dwell Time 1 0̚9999sec 4 r2 Ramp Rate 2 1 5 L2 Target Setpoint 2 0̚230ǃEnd 6 d2 Dwell Time 2 0̚9999sec 7 r3 Ramp Rate 2 1 8 L3 Target Setpoint 2 0̚230ǃEnd 9 d3 Dwell Time 2 0̚9999sec … … … … Hb 230 Rework temperature curve to set examples Lead Sn63Pb37 PTN- 1 r1 1 L1 85 d1 70 r2 1 L2 150 d2 35 r3 1 L3 185 d3 50 r4 END Hb 230 Lead-Free Sn96.5Ag3Cu0.5 PTN- 2 r1 1 L1 85 d1 60 r2 1 L2 140 d2 45 r3 1 L3 170 d3 25 r4 1 L4 220 d4 50 r5 END Hb 230 ࣫Ҁ⋄ܟሐỂ࢕ᡔ᳝└݀ৌ ACHI® Ѯˮ Ѯˮ Ѯˮ Ѯˮ 3/ Please check Rework station surrounding environment, as far as possible away from the air outlet and other sources. 4/ Do not open upper fan in the welding process, 5/ Just remember that: The max tempertature of lead rework is approximately 183 ć ćć ć, ˄ ˄˄ ˄Reflow temp:185ć ćć ć̚ ̚̚ ̚190ć ćć ć , Reflow time: 10 Sec˅ ˅˅ ˅ that of lead free is approximately 217 ć ćć ć. ˄ ˄˄ ˄Reflow temp:220ć ćć ć̚ ̚̚ ̚225ć ćć ćReflow time: 15 Sec˅ ˅˅ ˅ 6/ No matter you click "Run" in the IRSOFT or Push the “start switch” on the control board ˈ ˈˈ ˈRework station will be autorun current program segment in the Temperature Controller! So you must Select the appropriate temperature program segment in the “PTN ”windows, or You can downloaded IRSOFT’data to the controller, covered, then run. 18 www.thebgastore.com