Preliminary Design Report

Preliminary Design Report
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Preliminary Design Report: Design and implementation of adjustable suspension for increased vehicle performance UVM Baja Client: Mr. Floyd Vilmont and the UVM Baja team Faculty Mentor: Dr. William Louisos Design Team: Sam Flinkström, ME Owen Teetor, ME Mackenzie Spencer, ME 15 December 2011 Preliminary Design Report – UVM Baja |2 Table of Contents: 2. Table of Contents 3.Working Problem Statement 4. Objective Analysis Objective Tree Figure 1: Performance Figure 2: Adjustability Figure 3: Weight Figure 4: Cost Discussion of objectives Figure 5: Aggregate Ranking of objectives Metrics 9. Function Analysis 10. Requirements 10.Design Options Comparison 14. Proposed Design 15. Analyses 21. Prior Art 22. Open Issues 22. Budget 23. Schedule Preliminary Design Report – UVM Baja |3 Working Problem Statement The purpose the problem statement is to clearly define the key objectives of which the product being designed will satisfy. The problem statement is also a means by which to specify specific and important limitations that the design must meet as well as note important attributes and characteristics are to be included in the design. Beyond the scope of the design, the problem statement is also used to clearly define who the user will be of the end product, and who the product is being designed for, the client. The problem statement is a constantly changing aspect of the design process and is updated continually to reflect the aforementioned goals and characteristics of the design. It is therefore given the named „working‟ problem statement. In the case of the design being considered in this report, the following working problem statement has been developed over the course of the preliminary design process which has taken place over the past fifteen (15) weeks. The Mini Baja team needs a suspension that has been purposely designed for the unique vehicle dynamics and exceptionally difficult course conditions it is put through. The suspension has to be easily adjusted in order to remarkably perform in each of the individual race events. The suspension needs to be designed with the goals of being durable, lightweight and cost effective for a team with a limited budget. Over the course of the last fifteen (15) weeks, this problem statement has evolved in a few major ways. The original statement presented to us was very specific in nature and left no room for innovative solutions to the problem to exist. The initial statement also included what was named, “project tasks.” The project tasks were a list of implied solutions to the problem which were bias towards a specific solution, again limiting design possibilities. After eliminating these shortcomings of the original problem statement, we had our first working problem statement. Throughout the remainder of the preliminary design period the statement incurred more subtle refinements. These changes resulted from the formulation of the main objectives of the design which are reflected in the current statement. The overall goal of the design, however, remains the same as in the original statement – design an adjustable suspension of exceptional performance in the baja race events. Preliminary Design Report – UVM Baja |4 Objective Analysis From the problem statement, many objectives that when satisfied will yield a successful design can be brainstormed. The means by which to obtain useful objectives is to consider each objective together with the others and rank them based on importance. After brainstorming sessions where possible objectives were thought up, each of the preliminary objectives was ranked by the design team members. The result of this ranking was a list of four high level objectives which were to be considered in the design process. The remaining objectives were either eliminated from contention, or placed on a lower level of importance. From this brainstorming and ranking, a means of organizing this data, known as an objective tree, was employed to more easily visualize these new goals. Beyond statement of the four main objectives, the objective tree aids in defining various constraints to be considered in the design as well. The final design objective tree is presented below in four (4) figures, each of which represents a single main objective; Performance, Adjustability, Weight, and Cost. Figure 1: Performance portion of objective tree Preliminary Design Report – UVM Baja |5 Figure 2: Adjustability portion of objective tree Figure 3: Weight portion of objective tree Preliminary Design Report – UVM Baja |6 Figure 4: Cost portion of objective tree The four objectives as presented in figures one (1) through four (4) represent the four objectives chosen to be the key objectives of the suspensions design. Under each objective are less important sub-objectives that fall under the main objective. These sub-objectives are not less important to the design, per say, but instead help to further determine the success of each key objective to the design. As one moves further down the pedigree to the right, the cells contain more specific objectives and eventually constraints. With knowledge of the purpose behind this design tool, the next few paragraphs attempt to explain each of the key objectives, why they were chosen, as well as the associated constraints. As mentioned on page four (4), a method of ranking was performed to quantify the importance of each key objective to the overall design. Figure five (5) details the result of an aggregate ranking method which was used to do this. In the table, each design team member ranked each key objective to one another; giving ones (1) to the more important and zero (0) to the less important. Cells with one-half (½) represent equal importance of objectives. Figure 5: Aggregate ranking of key objectives Performance The performance objective is ranked the most important of all the objectives, this is because the overall goal of our design is to come up with a suspension that will help our car handle and perform better in our races, if our design cannot perform then it cannot be deemed Preliminary Design Report – UVM Baja |7 successful on any level while with the others objectives while very important are less key to the success or failure of the design. Adjustment Second to performance in terms of importance to design is adjustability, because our design is going to be subjected to many different race conditions it is important that the geometry can be easily and effectively adjusted under race conditions. This means that our adjustment method has to be strong enough to with stand the forces the suspension is subjected to but also must be easily accessed and have a fairly straight forward and simple method to enable effective and speedy adjustment. Weight The weight of the overall design falls in the lower half of the key objectives in terms of importance. The designs weight is important because the power of the vehicle is limited. The weight of the design must not reduce the level of power available to drive the vehicle by any significant amount. Simply, weight is never a desired characteristic to any vehicle design. This is, however, not to be confused with a low center of gravity. Cost Lastly is the cost of the design. Because the UVM Baja team is working on a finite budget, cost is of importance to the design and is a major constraint. Main factors affecting costs appear in figure four (4) and include part choice (custom or off-the-shelf), complexity - reflected in manufacturability, and amount of design testing (i.e. prototyping). The main constraint for cost is the budget of the team. The cost of the design is further an important objective due to the fact that the SAE Baja static competition events include a cost report section. In this competition, the design of each vehicle is examined and the marketability of the vehicle to consumers is judged. The cost to manufacture the vehicle on a mass scale is one aspect of this competition. Worth noting is the crossing between the cost objective and the other three key objectives. Although maintaining significant independence from them, the following links can be made. The more adjustable the design, the presumably more complex it will be and therefore Preliminary Design Report – UVM Baja |8 more expensive. The lighter the material used, while maintaining strength, the more expensive said material will be. Constraints Constraints for or project include that it has to complies with SAE Mini Baja standards for material selection and hardware, the steering rack must be located within the frame of the vehicle but the tie rods must be at an angle so that they don‟t interfere with the frame, and the overall width of the vehicle with tires must be less than that of a full size truck bed. Metrics With each objective defined and explained, there need be a means of ranking the success of the design in terms of each key objective. A scale on which the achievement of a design‟s objectives can be measured is known as a metric. Many different types of metrics exist. Examples include ordinal, ratio, interval and multidimensional scales. For each of the key objectives of the design a metric is specified. To gauge the performance of the design, timed trails will be performed on a race course set up behind Centennial Field. The course will include obstacles which will test the suspension systems durability, cornering capabilities, vehicle top-speed, vehicle braking power, and other aspects of the suspension. Beyond these trails, the team‟s race results from the three national race events will measure the suspensions performance in comparison to ninety-nine (99) other designs by other Baja teams. The adjustability of the suspension will be measured in numerous different ways. Each means is defined by a specific degree of adjustment. Namely; castor, camber, camber gain, and closeness to proper Ackermann geometry. Success will be judged also by the accuracy of the vehicle suspension to the computer design. From the computer model, values of camber, camber gain rate, and castor will be tabulated for numerous configurations of the suspension. From these values, plots versus level of shock compression will be made. This is a highly multidimensional way of measuring the adjustability of the suspension. The advantage of using this method is that the geometry of the system will be known for many different configurations. Therefore, in a race setting the system can be tuned to allow maximum performance in the given race setting. For Preliminary Design Report – UVM Baja |9 example, for an event where the suspension will be making fast turns under medium shock load such as in the „land maneuverability‟ event, from the estimated load and level of compression in the shock we can adjust the suspension to, at that specific shock level and turning angle, have the most desired geometry – camber, castor, and camber gain. Weight of the suspension system is easily measured by a pound scale. It will also be measured in comparison to the estimated weight given by the computer design analysis. The weight will also be measured in how it is distributed from wheel to wheel. It is desired that the design distributes the vehicles weight evenly from side to side as well as front to back. Cost will be measured by how well the end design follows the set budget as well as on the score received on the cost report section of the static competition mentioned previously. Function Analysis Black Box A Black box is a useful tool which expresses the overall function for the design in terms of the conversion of inputs to outputs. On the left side of our black box we have all of our inputs that affect how our car drives and on the right side we have the complementing outputs that describe how the car drives. Car Turns Steering wheel Hits Bump FUNCTION Camber Shim is inserted Car Drives Shocks compress/rebound Initial negative camber increased Initial camber increase A-Arm Bar moved down Increase camber with turning angle Castor shims moved back Figure 6: Black Box For the input of spinning the steering wheel, the output is the car will turn. When the wheels hit a bump, the shocks will compress or rebound. When a camber shim is inserted, the initial negative camber will be increased. For the input of the A-Arm bar moved down on the mounting plate, the out put is the initial camber is increased. When the castor shims are moved back, an increase in camber change with turning angle is accomplished. P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 10 A more detailed description of our function can be seen in our sub-function tree diagram shown below. This tree shows every intermediate step inbetween the initial input and the final output. When the car hits a bump, first the tire will absorb some energy by compression. Next, the A-arm will pivot about the connection with the frame. Then there will be frictional losses in the bushings and bearings while the a-arm is flexing. The suspension shock will lastly compress and hopefully absorb all remaining energy. When a castor shim moved back, first the upper aarms will move rearwards which will cause the castor angle to increase. This will increase the camber change with the turning angle of the wheel. Figure 7: Function means tree A function-means tree is a useful tool for investigating possible means for each function. When we made our function-means tree it was important that we formulated our means after performing a functional analysis. We didn‟t want preconceived means to determine our design or define the functions. P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 11 FUNCTION MEANS Turn Car Move steering wheel Increase the camber gain Move A-arm down Increase the camber when turning Move castor shims back Maintain ground contact Shocks Increase initial negative camber Insert camber shims We performed an analysis on each function before determining the best possible means to solve the problem. There are many ways and many different designs that can increase the initial negative camber of the wheels. We studied the problem and determined that inserting a set number of camber shims between the frame and the upper a-arm pivot bar was the simplest and best solution. Requirements As seen in our Functions/Means Tree (figure 7) most of the functions presented have to do with how the suspension geometry is adjusted which is a major factor in meeting one of our main Design requirements which is for the suspension to provide good handling. Our other requirements for our design include it being designed with large safety factors in all components to ensure that it can survive the hardest hits it will take over the course of race, another requirement that we placed on our design is that it be fairly low cost by utilizing some of the shelf parts and be able to be manufactured in a way that is fairly straight forward (not require specialized or expensive fabrication techniques) in order to make this an effective solution for our team. Our last major requirement is that while we want our design to be rugged enough to survive the races we want it to be as light as possible, this is desirable because a major factor in determining how a vehicle handles is the amount of un-sprung weight and seeing as roughly half of our design will be un-sprung there are handling advantages to be gained. Design Options Comparison P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 12 Creating Morphological and Pugh charts enabled us to decide which design we are moving forward with. A morph chart is a way of comparing different solutions to different problems. On the side column is a list of functions, attributes, or features that are essential to the design. This list comes from our functional analyses and objectives list utilizing our aggregate rank ordering results. For each feature we made a list of means. We used our function means tree and brainstorming. Features Means steering hydraulic Rack and pinion Lever arm Handle bars Steering wheel Shocks Air/gas spring Oil independent Linked geometry Uneven Lower A Single A-arm MacPherson Multilink Double Upper I wishbone Joining to welding bolting pinning material aluminum steel Carbon fiber Location of tie Behind In front of Above wheel Below wheel rods wheel hub wheel hub axis axis Adequate Length of Wheel size Shock travel clearance suspension Bolts Incremental frame arms Speed of Quick adjustment disconnect Shim sets shimming Figure 9 This chart is very good at showing how many different design possibilities there really are. The different features we focused on were steering system, shock type, geometry, how the P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 13 system will be joined to the frame, what material will be used, the location of the tie rods, how to achieve adequate ground clearance, and the fastest adjustment method. Just looking at the location of the tie rods, we had four options for the means. We could either attach them behind the wheel hub, in front of the wheel hub, above the wheel axis, or below the wheel axis. The next step after making the Morph chart is making a Pugh chart. A Pugh chart is a way of evaluating different optional designs relative to each other in a structured way. We used a Best-of-class Pugh chart where we assigned an integer value to each design based on its ability to meet each objective. Constraints and objectives Horizontal rigidity Simplicity Camber Gain Unsprung Weight Ease of adjustment Totals Uneven Double Wishbone 1 Lower A-arm Upper I-Arm Single A-arm MacPherson Multilink 2 3 2 1 2 1 2 2 1 2 1 4 1 3 3 3 4 1 2 1 1 2 2 3 7 8 11 13 11 In our Pugh chart we evaluated different designs for the suspension geometry. The objectives we were looking for were horizontal rigidity, simplicity, camber gain, unsprung weight, and the ease of adjustment. We looked at five different designs. For the horizontal rigidity, an uneven double wishbone and multilink system were best with a single A-arm being weakest. The simplest design was single A-arm and most complicated was multilink. The single A-arm was the worst for camber gain but also had the lightest unsprung weight. All designs could be easily adjusted except for the multilink system. Overall the best possible solution was the uneven double wishbone. This was our original thought for our design and this Pugh chart confirmed our decision. P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 14 Proposed Design For our design (Figures 11,12,13) we started out Figure 11 with a basic symmetrical double wishbone suspension. Some components in our design we already have and have been used on past cars these components include the hubs and spinals, the ball joints and the bushings at the end of the A-arms. Everything else we designed form the ground up, the upper and lower A-arms are a fairly simple yet effective design and will be constricted out of cromoly tubing ( 1”x.065” for the lowers and 3/4”x .12” for the uppers) and 3/8” plate steel for the ball joint mounts. The Figure 12 Part that had the most design work put into it is the a arm Pivot bar (Figure 14) and will be turned/milled from a single piece of 1”x1” 4130 steel stock, this will be bolted to the our mounting plate (Figure 15) which will be constructed from 1/4” steel plate stock. The function of turning the car will be accomplished by the tie rod acting on the backside of the hub generating a moment that will rotate the hub about the ball joints. The function of increasing initial camber is accomplished through the use of camber shims which are inserted between the A-arm pivot bar and the chassis mounting plate ( More for increased camber less to decrease). The function of Figure 13 P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 15 changing the camber gain rate is accomplished by Figure 14 moving the A-arm pivot bar up and down on the bolt holes located on the chassis mounting plate (move down for increased rate, up for decreased rate). In order to affect the rate of camber gain when the steering wheel is turned you change the castor angle by moving the shims in the A-arm pivot bar(move them forward for more castor and thus more camber gain and vice versa). Figure 15 Analysis To ensure that our design would meet all our requirements, we conducted three analyses on different components of our design. We analyzed the upper A-arm, the lower A-arm and the mounts for supporting the shock. Based on our results we could determine the material needed, the thicknesses required and other dimensions to ensure functionality of our design. Analysis of upper A-Arm To begin the analysis of the upper A-arm in our suspension system, the reaction forces at the upper ball joint must first be calculated. To do this, the double wishbone suspension is modeled in two-dimensions. It is possible to model the system this way due to the symmetry of the design as well as the fact that most of the forces which will be acting on the system will be in either the side-to-side or up-and-down direction. The up-and-down direction is defined as that which the shocks majorly travel during compression. And side-to-side is the direction normal to the straight-forward movement of the car. Beyond the assumption that most of the forces experienced by the suspension is in these two dimensions, research on previous analyses of this type of suspension shows that this is one of the best and simplest means of modeling such a system. In this analysis, the camber gain on the car is zero degrees, the shock pressure at full extension is 50 psi, and for the analysis are compressed five inches past full extension to P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 16 simulate hitting an obstacle. From experience with this particular shock system these pressure and displacement values are known to be plausible. The diagram below is of the simplified double-wishbone system with rough dimensions representing our current working design. Each dark triangle represents a pinned connection in the system each connecting to the main frame of the car. Further, points (A), (B) and (C) are also pinned connections. The upper A-arm extends from point (A), and the lower from point (B). Between points (A&B) is the wheel hub. The large rectangle to the left is the car wheel/tire. Point (G) represents the ground. At point (G) the connection is a roller (not pictured) with vertical forces applied from below, and horizontal forces applied from the side of the tire at ground level. From this diagram, it is possible to now construct accurate free-body diagrams for the various components of the system; namely, the upper and lower A-arms. The next section details the analysis and results for the upper A-arm. P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 17 Upper A-Arm Preliminary Analysis Presented below is a free-body diagram for the rigid connections between the tire and wheel hub. This body is allowed to pivot about point (B) in all directions via a ball joint at point (B). A varying ground force is translated through the tire/wheel, into the wheel hub, and then into the upper A-arm at point (A). Forces are represented as arrows, and the points are as defined in the previous section of this assignment. The input forces to this system are at point (G). The vertical force represents the weight of the car and driver as well as any impact force due to the car hitting an obstacle, e.g. a rock, log, “carnage” from other cars, or landing on the ground after becoming airborne. The horizontal force is mainly composed of the force required to overcome inertia during turning, but also from hitting obstacles as well or side swiping other cars. In terms of numerical values for these forces, we have estimated that they are 577 lbf in the vertical and 325 lbf in the horizontal. The vertical force was estimated from the known weight of the car with a driver as well as from the shock force chart provided by the manufacturer of the shocks. The horizontal force was approximated using a fixed velocity, turning radius and mass in conjunction with the equation for centripetal force. The result was divided by two to reflect the distribution between the left and right front tires. With the input forces known, a summation of moments is performed about point (B) to find the reaction force at point (A). A coordinate system is chosen such that there is only one unknown force, the other being in line with point (B), thus creating no moment. P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 18 With the reaction force in the horizontal direction known, the next step is to find the vertical reaction force. However, the geometry of the double wishbone suspension is such that the vertical forces are small enough to neglect. This is due to the location of the shock on the system. It is connected to the lower A-arm and absorbs all the vertical force. Therefore, The input forces on the upper A-arm are now all known and the next step in the stress analysis of the upper A-arm to isolate it in the diagram and perform another summation of forces to find the reaction forces at the inboard side of the arm. The diagram below shows the upper A-arm with the applied force at (A), and the reaction forces at (E). The input force is decomposed into a normal and tangential component to the arm which is inclined at 22 degrees from the horizontal, yielding the following equations of equilibrium. The values just obtained are normal and tangent to the arm, making it possible to reorient the diagram so it is horizontal with forces in a new xy-plane as seen in the diagram below. The arm is modeled now as a simply supported beam for ease of calculation. Because the only force on the arm act at the pins and it is assumed that the mass of the arm is negligible compared to the input forces, the main concerns in the analysis are buckling and/or failure in compression from the tangential forces. Therefore, these cases will be looked at in detail below. P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 19 Material and cross-section of the A-arm are defined to be as follows. The member is tubular with an outer diameter of 0.625” and wall thickness of 0.100”. The material of the A-arm is AISI 4130 chromium-molybdenum steel with mechanical properties as defined by the table below from efunda.com. These choices of material and shape are estimated to be significant for our design from consideration of previous year‟s cars designs and their success. They are a baseline for engineering this year‟s design. Compression Analysis To engineer the arm for the estimated load, we assume that the stress on the arm is a set amount. Using the value of yield strength in the table and a factor of safety of 4, the desired stress is then . In conjunction with the known tangential force of and the equation for normal stress, the critical area of the arm is Thus for a hollow tube with , P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 20 Buckling In order to find an adequate diameter and wall thickness for the A-arm an analysis must be performed to find the moment of inertia needed to resist buckling under the pure compressive load. To perform this analysis the general equation for buckling is used. Where (F) is the critical force needed for buckling to occur, (E) is the modulus of elasticity, (I) is the moment of inertia, (K) is the column effective length factor, and (L) is the length of the free column. Again using a safety factor of four, the critical force is then defined as: Further, . The moment of inertia is then solved for: For a tube of inner and out diameter of , respectively, the moment of inertia is equal to Solving for I=91 yields The two parameters for the design of the a-arm in terms of cross-section are now known. For the design to be successful, and . Therefore, if we retain the current designs outer diameter of 0.625” or 15.875 mm, the wall thickness required is governed by the compressive strength of the material to be 0.005” or 0.127 mm. The materials resistance to buckling is greater than that of failure in compression. Although a factor of safety of four has been built in to this analysis, the results may not be adequate for our application due to other loading on the a-arm such as an impact force that is experienced normal to the arm if the car were to hit a tree or a rock should fly up and hit the arm. The next step in the mechanical analysis of this component is to do an impact/deflection analysis. Another analysis that could be worth performing could be one that examines fatigue in the material due to cyclic loading. P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 21 Prior Art Review The research we conducted earlier in the year on prior art was very helpful in designing our suspension. We compared related products and articles to get a good understanding of what is out there and could be used to help us. We also researched multiple patents regarding off-road suspension design to ensure that we were not infringing upon anyone‟s ideas. One of the best tools we use from our prior art review was a simple 2D suspension modeling program that can be used to model a simple wishbone suspension geometry. We found this program through racing development sites online at http://www.racingaspirations.com/?p=286. This program was very helpful in determining the length of our upper and lower A-arms. In the program we could adjust the upper arm‟s pivot point and see how much camber would be gained through travel. Existing patents are always helpful in designing your own product. One patent that was of particular interest was titled “Variable camber suspension system.” The patent is a description of a system that can adjust the camber of each wheel separately. It does this by extending or retracting an actuator rod in and out which adjusts the position of the upper arm pivot point giving the wheel less or more camber. Our design is similar in that we can adjust the camber of each wheel by moving the upper arm‟s pivot point. The difference is that we are placing a different number of shims in-between the frame and pivot point to move it in and out. The patents design can adjust the camber very precisely using the rods while we are limited by intervals of the thickness of our shims. The patents design can also be adjusted with no tools while driving. Many standards and regulations exist for design of our car. The main regulations come from the SAE Baja rules which describe the overall dimensions of the vehicle. This affected where our suspension mounting points would be and what length our a-arms could be to give proper ground clearance and overall width. P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 22 Open Issues Open issues that we still have include finalizing the modifications we are going to make to the frame to accept the new suspension design, we designed it on a simple jig in SolidWorks and now just have to figure out the most effective way to incorporate it into our current frame design. Another open issue is deciding how best to integrate the lower shock mount onto the lower A-arm, we know the position that it should be located at relative to the ball joint but have not finalized what method we will use to bridge the gap between the two A-arm tubes and provide a location for suspension tabs to be mounted to. The last of our open issues and perhaps the most challenging is that of correcting our Ackermann geometry, we have yet to decide what we are going to do whether it be to extend the arms of the steering rack or by some other method. Budget Item # Description Size Quantity Unit Price Total Price Mechant Referance 1 4130 Bar stock for machining A-Arm Pivot bars 1"x1"x12" 2 $ 17.73 $ McMaster 6552K311 2 3 4 5 6 4130 Tubing for Lower AArms 4130Tubing for Upper AArms 4140 Plate Stock for Ball Joint Fanges 1"x.065"x1"' 96 $ 0.32 $ 30.72 Chassis Shop 41-1-065 .625"x.12"x1" 96 $ 0.59 $ 56.64 Chassis Shop 41-58-120 .375"x3"x36" 1 $ 51.60 $ 51.60 McMaster 6554K233 Aluminum Plate for Shims .5"x6"x12" 1 $ 20.17 $ 20.17 McMaster 8975K441 Steel Plate for Mounting Brackets .25"x3"x12" 1 $ 18.91 $ 18.91 McMaster 6554K151 Total Cost 35.46 $ 213.50 P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 23 Schedule The important Milestones for our project are:  Frame complete 1/31/12- We want to have the major members that we have to add to or frame bent and welded by the end of January so we can focus on the other major fabrication aspects of our design  All Components Machined 3/19/12- We want all components of or design machined by this date so that we can assemble the on the frame and perform some preliminary tests before the frame is sent off for paint  Assembly Complete 4/9/12- We want to have our design assembled on the car by this date to provide at least a week to test and fine-tune the suspension before our first race.  Leave for Race 4/16/12- This is the date we depart for our first race the car must be driving at this point . P r e l i m i n a r y D e s i g n R e p o r t – U V M B a j a | 24