Pz-8, Manual De Partes

Descripción de partes que componen una bomba triplex, modelo PZ-8, marca GARDNER DENVER. Muy útil para realizar pedidos para el mantenimiento de la bomba de lodo.
View more...
   EMBED

Share

Preview only show first 6 pages with water mark for full document please download

Transcript

GARDNER DENVER® SINGLE ACTING TRIPLEX PUMP MODEL PZH 8” STROKE PARTS LIST 15-514 4 Edition APRIL, 2007 th MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER® PARTS AND SUPPORT SERVICES Gardner Denver® genuine pump parts are manufactured to design tolerances and are developed for optimum dependability. Design and material innovations are the result of years of experience with hundreds of different pump applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts. Your authorized Gardner Denver distributor offers all the backup you’ll need. A worldwide network of authorized distributors provides the finest product support in the pump industry. Your local authorized distributor maintains a large inventory of genuine parts and he is backed up for emergency parts issues with access to Oklahoma City, OK. and the factory in Quincy, IL. Your authorized distributor can support all your Gardner Denver pump needs. Trained parts specialists are available to assist you in selecting the correct replacement parts. ALL ORDERS for PARTS should be placed with the NEAREST Authorized Distributor. To find your nearest distributor you may use one of the following choices: * Log onto the Gardner Denver web site: www.gardnerdenver.com * Send an E-Mail request to: [email protected] * Contact one of our sales offices listed below. The Gardner Denver Sales Offices are located as follows: DOMESTIC INTERNATIONAL Gardner Denver 2200 South Prospect Oklahoma City, OK. 73129 Gardner Denver 1800 Gardner Expressway Quincy, IL 62301 Phone: (405) 677-5736 Phone: (217) 222-5400 Fax: (405) 677-5807 Fax: (217) 223-1581 INSTRUCTIONS FOR ORDERING REPAIR PARTS: When ordering parts, specify Pump MODEL and SERIAL NUMBER (see nameplate on unit). The Serial Number is also stamped on top of the frame at the connecting end. (Between the cradle opening and the fluid cylinder) SPECIFY THE NUMBER OF PARTS REQUIRED, EXACTLY. DO NOT ORDER BY SETS OR GROUPS. To determine the Right Hand and Left-Hand side of a pump, stand at the power end and look toward the fluid end. Right Hand and Left Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH), when appropriate. For Operating and Service Instructions see: SERVICE MANUAL 15-600 15-514 Page i TABLE OF CONTENTS Maintain Pump Reliability and Performance with Genuine Gardner Denver Parts and Support Services .... i Instructions for Ordering Repair Parts............................................................................................................ i Table of Contents .......................................................................................................................................... ii Frame Group & Miscellaneous Parts ..................................................................................................... 1 & 2 Drive Parts.............................................................................................................................................. 3 & 4 General Service, 5000 PSI, Wide Body™ Fluid Cylinder & Manifolds .................................................. 5 & 6 “Self Adjusting” Oil Stop Head Packing......................................................................................................... 7 Steel Fitted, Center Guided Valve (General Service) With Polyurethane Insert .................................................................................................................. 8 With Carboxylated Insert .................................................................................................................. 8 Piston Rod & Coupling for 5000 PSI (Wide Body™) ........................................................................... 9 & 10 Piston & Liner for 5000 PSI (Wide Body™) ......................................................................................... 9 & 10 Internal Oil Lubrication Piping ............................................................................................................ 11 & 12 Sump Oil Filter............................................................................................................................................. 13 Sump Oil Circulating Pump ........................................................................................................................ 14 Piston Rod Wash Piping – 5000 PSI................................................................................................. 15 & 16 Piston Rod Wash Pump .............................................................................................................................. 17 Heat Exchanger Group (Optional Equipment) ............................................................................................ 18 Valve Seat Puller (Optional Equipment)...................................................................................................... 19 Optional Equipment..................................................................................................................................... 20 15-514 Page ii FRAME & MISCELLANEOUS PARTS Ref Drawing – 318PZG797 FOR LIST OF PARTS SEE PAGE 2 15-514 Page 1 Order by Part Number and Description. Reference Numbers for your convenience only. Ref.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 FRAME & MISCELLANEOUS PARTS Name of Part FRAME ASM, Includes Reference Numbers 1 thru 11 FRAME ..................................................................................... PLUG, Cradle Drain.................................................................. STUD, Crosshead Inspection Plate .......................................... NUT, Crosshead Inspection Plate ............................................ PLUG ........................................................................................ PLUG-MAGNETIC, Sump Oil Drain ......................................... SPACER ................................................................................... STUD, Spacer to Frame ........................................................... KEY, Spacer to Frame.............................................................. PLATE, Spacer to Frame.......................................................... NUT, Spacer to Frame Stud ..................................................... GASKET, Crosshead Inspection Plate ..................................... PLATE-INSPECTION, Crosshead............................................ SCREW, Crosshead Inspection Plate ...................................... PLATE-RETAINER ................................................................... SCREW, Bearing Retainer Plate .............................................. HOUSING-BEARING, Eccentric............................................... GASKET, Bearing Cover Plate ................................................. PLATE-BEARING COVER (Rigid Side) ................................... SCREW, Bearing Cover Plate .................................................. GASKET, Inspection Plate........................................................ PLATE-INSPECTION ............................................................... SCREW, Inspection Plate......................................................... GAUGE, Oil Level Sight............................................................ GAUGE, Oil Temperature......................................................... BUSHING-PIPE ........................................................................ SLIDE-CROSSHEAD ............................................................... SCREW, Crosshead Slide to Frame......................................... SEAL-FASTENER .................................................................... LOCKNUT................................................................................. PLATE-BEARING COVER (Floating Side)............................... HOOD, Eccentric ...................................................................... SCREW, Hood to Frame .......................................................... GASKET, Hood......................................................................... BREATHER .............................................................................. PLATE, Inspection .................................................................... GASKET, Inspection Plate........................................................ SCREW, Inspection Plate......................................................... GASKET, Inspection Plate Screw............................................. PLATE-INSPECTION ............................................................... GASKET, Inspection Plate........................................................ SCREW, Inspection Plate......................................................... COVER, Left Side Cradle Area................................................. COVER, Middle Cradle Area .................................................... COVER, Right Side Cradle Area .............................................. SCREW, Hood to Spacer ......................................................... Not Used on This Hood PLUG ........................................................................................ 15-514 Page 2 Qty. 1 1 1 2 2 1 3 2 4 4 4 8 2 2 10 1 12 2 2 1 48 2 1 6 1 1 1 6 24 12 24 1 1 30 1 1 1 1 8 8 3 6 24 1 1 1 4 4 Part No. PZH74431 200PZH001 64AA9 79A238 50B5 64A5 66D13 2012523 2012526 35C19 2012524 50B34 PZ715 2012703 655EE060 200PZH253 655EG050 2012512 2012525N 2012514 655EG070 25C1788N 202FXT052 655EF050 40L17 27H11 64E2 2012509 75LM6 60DD35 50V44 2012515 2012505 655EF050 2012520 5C24 KXG842 25C1818 655EF040 25F13 206PZL052 25C1839 655ED040 2012598 2012596 2012597 655EF07 64A27 DRIVE PARTS 15-514 Page 3 Ref Drawing – 309PZJ797 FOR LIST OF PARTS SEE PAGE 4 Order by Part Number and Description. Reference Numbers for your convenience only. DRIVE PARTS Ref. No. Name of Part 15-514 Page 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Qty. Part No. JACKSHAFT.................................................... 1 KEY-JACKSHAFT ........................................... 1 SPACER, Jackshaft Bearing ........................... 2 SLEAVE-WEAR............................................... 2 GASKET, Bearing Housing to Frame.............. 2 HOUSING-BEARING ...................................... 2 SCREW, Bearing Housing............................... 16 BEARING-ROLLER, Jackshaft ....................... 2 GASKET, Retainer Plate to Bearing Housing . 2 PLATE, Bearing Retainer ................................ 2 PLUG ............................................................... 2 SCREW, Retainer Plate to Bearing Housing... 16 SEAL-OIL......................................................... 2 ECCENTRIC.................................................... 1 GEAR-DRIVEN................................................ 1 SCREW, Gear to Eccentric ............................. 12 WIRE ............................................................... 144” BEARING-ROLLER, Eccentric........................ 2 SHIM (.002) ..................................................... 6 SHIM (.005) ..................................................... 6 SHIM (.007) ..................................................... 6 SHIM (.020) ..................................................... 8 PLATE-RETAINER, Eccentric Bearing ........... 2 SCREW, Retainer to Eccentric........................ 12 WIRE ............................................................... 48” CONNECTING ROD ....................................... 3 Includes Ref. Numbers. 27 & 28 ..................... 2012507 35B380 2012522 2009632 25C1771 KXF368 655EG080 12W58 25C2562 KXF370 64AA5 75P95 2009633 2012503 2012508 75B150 97A29 12GF38 2012752 2012751 2012750 2012749 2012516 75B28 97A29 2012506 Ref. No. Name of Part 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Qty. Part No. BOLT-CONNECTING ROD ................................... 6 NUT, Connecting Rod Bolt..................................... 6 BEARING, Connecting Rod to Eccentric ............... 3 RING-RETAINING, Connecting Rod Bearing........ 1 PLATE-RETAINING, Bearing to Eccentric ............ 14 SCREW, Bearing to Eccentric ............................... 14 WIRE...................................................................... 384” PLATE-RETAINING, Bearing to Connecting Rod 22 PLATE-RETAINING, Bearing to Connecting Rod 2 SCREW, Bearing to Connecting Rod .................... 48 WIRE...................................................................... 288” BEARING-ROLLER, Crosshead Pin...................... 3 PIN-LOCK .............................................................. 3 SET SCREW.......................................................... 3 CROSSHEAD ........................................................ 3 PIN-CROSSHEAD ................................................. 3 PLATE-RETAINER, Crosshead Pin....................... 3 SCREW, Retainer Plate......................................... 18 WIRE...................................................................... 72” ROD-EXTENSION ................................................. 3 SCREW, Rod to Crosshead................................... 18 WIRE...................................................................... 36” PLATE-RETAINER, Oil Stop Head to Frame ........ 6 ADAPTOR, for Manually Rotating Jackshaft ......... 1 SCREW, Adapter to Jackshaft............................... 2 2012518 50B34 12W85 2009794 1PZ1400 655EF05D 97A29 PZ1400 201PZH253 75B41 97A29 12BA44 PZ838 76F10 200PZH005 200PZH189 200PZH168 75AG17 97A29 300PZH839 PO701 97A29 2014010 2PO1398 655EF050 5000 PSI WIDE BODY™ FLUID CYLINDER & MANIFOLD 15-514 Page 5 Ref Drawing – 317PZG797 FOR LIST OF PARTS SEE PAGE 6 Order by Part Number and Description. Reference Numbers for your convenience only. FLUID CYLINDER & MANIFOLDS – 5000 PSI Ref. No. 15-514 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Page 6 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Name of Part FLUID CYLINDER ASSEMBLY (Includes Reference Numbers 1 thru 5) CYLINDER-FLUID, 5000 PSI......................................................................................... STUD, Cylinder to Frame (Long).................................................................................... STUD, Cylinder to Frame (Short) ................................................................................... STUD, Valve Cover Ring to Cylinder ............................................................................. STUD, Cylinder to Discharge Manifold........................................................................... NUT, Cylinder to Frame Stud ......................................................................................... NUT, Liner Clamp........................................................................................................... NUT, Valve Cover Ring to Cylinder Stud ....................................................................... NUT, Cylinder to Discharge Manifold Stud .................................................................... RING-RETAINER, Valve Cover Gasket ......................................................................... RING-VALVE COVER .................................................................................................... GASKET, Valve Cover ................................................................................................... BUSHING, Suction Valve Guide .................................................................................... COVER-VALVE .............................................................................................................. LOCK-COVER................................................................................................................ VALVE GUIDE ASSEMBLY, Includes Reference Numbers 13, 16, 17, 18 & 19 ......... PLATE-RETAINER......................................................................................................... GUIDE-VALVE, Suction ................................................................................................. SCREW, Valve Guide to Retainer Plate......................................................................... WASHER-LOCK............................................................................................................. MANIFOLD-SUCTION.................................................................................................... GASKET, Suction Manifold to Cylinder .......................................................................... SCREW, Suction Manifold to Cylinder ........................................................................... GASKET, Suction Manifold Flange ................................................................................ FLANGE, Suction - Weldneck ........................................................................................ SCREW, Suction Flange to Manifold ............................................................................. NUT, Suction Flange to Manifold ................................................................................... MANIFOLD-DISCHARGE .............................................................................................. GASKET, Discharge Manifold to Cylinder...................................................................... STUD, Discharge Manifold to Discharge Flange ........................................................... NUT, Discharge Manifold to Discharge Flange.............................................................. GASKET, Discharge Manifold Flange ............................................................................ FLANGE, Discharge - Weldneck ................................................................................... FLANGE, Discharge, Blind............................................................................................. BOLT-EYE...................................................................................................................... Qty. 3 3 24 12 48 12 48 12 48 12 6 6 6 9 6 6 3 3 3 6 6 1 3 24 1 1 12 12 1 3 16 32 2 1 1 6 Part No. 201PZL2039 205PZL029 79L188 79L73 79AL6 202PZL110 50B36 50AQ30 50B34 50B34 2011861 2011699 300PZJ715 2007674 2011860 300PZG587 2011706 2011701 2011700 655EE06S 95W2 200PZH069 25BE41 655EG08N 25C1154N 64CU12 75A150 50B9 200PZH071 25AL35 209PZL110 50AW11 25V24 64EB15 64EB240 15P5 Order by Part Number and Description. Reference Numbers for your convenience only. Ref Drawing – 319PZL810 “SELF ADJUSTING” OIL STOP HEAD PACKING ASSEMBLY Ref. No. 1 2 3 4 5 6 7 8 9 10 Name of Part OIL STOP HEAD PACKING ASSEMBLY (Includes 1 thru 5) SEAL HOUSING – OIL STOP HEAD ....................................... SEAL HOUSING – OIL STOP HEAD ....................................... RETAINING PLATE – OIL STOP HEAD HOUSING ................ SEAL , Oil ................................................................................. SCREW ................................................................................... OIL STOP HEAD with WEEP HOLE ........................................ SCREW..................................................................................... SEAL-FASTENER .................................................................... BAFFLE .................................................................................... GASKET ................................................................................... 15-514 Page 7 Qty. 3 1 1 1 2 6 3 22 24 3 3 Part No. 301PZL4073 300PZL362 301PZL362 300PZL168 2011872 655ED08S 300PZH051 655EE080 25F9 PZ840 2009634N Order by Part Number and Description. Reference Numbers for your convenience only. STEM GUIDED VALVE – STEEL FITTED (General Service– 5000 PSI) Ref. No. Name of Part Qty. Part No. WITH POLYURETHANE INSERT 15-514 1 2 3 4 5 6 Page 8 Ref. No. FLUID VALVE ASSEMBLY.................................................. SPRING, Valve .................................................................... LOCKNUT, Valve ................................................................ WASHER, Valve .................................................................. INSERT, Valve (Polyurethane) ............................................ VALVE-FLUID...................................................................... SEAT-VALVE....................................................................... Name of Part 6 6 6 6 6 6 6 Qty. 202PZL482A 78H44 50V27 201PZL279 201PZL106 202PZL482 202PZL039 Part No. WITH CARBOXYLATED NITRILE INSERT 1 2 3 4 5 6 Ref Drawing – 327PZL810 FLUID VALVE ASSEMBLY.................................................. SPRING, Valve .................................................................... LOCKNUT, Valve ................................................................ WASHER, Valve .................................................................. INSERT, Valve (Carboxylated Nitrile).................................. VALVE-FLUID...................................................................... SEAT-VALVE....................................................................... 6 6 6 6 6 6 6 202PZL482B 78H44 50V27 201PZL279 202PZL106 202PZL482 202PZL039 PISTON & LINER ASSEMBLY 15-514 Page 9 Ref Drawing - 304PZG810 FOR LIST OF PARTS SEE PAGE 10 Order by Part Number and Description. Reference Numbers for your convenience only. PISTON ROD & COUPLING (General Service – 5000 PSI) Ref. No. Name of Part Qty. Part No. PLUNGER COUPLING ASSEMBLY Includes Ref. Numbers 1 Thru 4 ........................................................ 3 200PZJ4065 1 COUPLING, Plunger .......................................................................... 6 200PZJ092 2 SCREW, Coupling.............................................................................. 12 655EE22S 15-517 3 LOCKNUT .......................................................................................... 12 50AW35 4 ROD-PISTON..................................................................................... 3 1PZ183 5 CLAMP, Liner..................................................................................... 3 1PV14 Page 10 6 O-RING .............................................................................................. 3 25AH1 7 NUT-LOCK......................................................................................... 3 50V14 * WRENCH ........................................................................................... 1 99L11 STANDARD PISTONS & LINERS Ref. No. Name of Part Qty. 7.00" Part No. 6.50" Part No. 6.25" Part No. 6.00" Part No. 5.50" Part No. 5.00" Part No. 4.50" Part No. 4.00" Part No. 8 LINER-FLUID..................................... 9 GASKET, Liner .................................. 3 3 207PZJ456 25AT37 200PZJ456 25AT37 201PZJ456 25AT37 202PZJ456 25AT37 203PZJ456 25AT37 204PZJ456 25AT37 205PZJ456 25AT37 206PZJ456 25AT37 10A PISTON, 1 piece composite (STD).... 10B PISTON, High Temperature (BLUE).. 10C PISTON, Water Service (Rubber)...... 3 3 3 325PZL350 324PZL350 324PZL350 322PZL350 321PZL350 321PZL350 321PZL350 321PZL350 316PZL350 315PZL350 315PZL350 313PZL350 312PZL350 312PZL350 312PZL350 312PZL350 202TBL045A 201TBL045A 200TBL045A 245TBB045A 243TBB045A 241TBB045A 239TBB045A 231TBK045A INTERNAL OIL LUBRICATION PIPING 15-514 Page 11 Ref Drawing – 308PZH797 FOR LIST OF PARTS SEE PAGE 12 Order by Part Number and Description. Reference Numbers for your convenience only. INTERNAL OIL LUBRICATION PIPING Ref No. Name of Part 15-514 Page 12 1 2 3 4 5 6 7 8 8A 8B 8C 9 10 11 12 13 14 15 16 17 18 19 SCREEN-OIL ............................................ ELBOW-PIPE ............................................ NIPPLE-PIPE ............................................ PUMP-OIL ................................................. BRACKET, Oil Pump Mounting ................. SCREW, Bracket to Oil Pump ................... WIRE, Bracket to Oil Pump ....................... BUSHING, Gear (Includes 8A, B & C)....... SET SCREW ............................................. WASHER-LOCK........................................ SCREW, Bushing ...................................... GEAR ........................................................ SCREW, Bracket to Frame........................ WASHER................................................... WIRE, Bracket to Frame............................ BUSHING-PIPE......................................... ADAPTOR ................................................. HOSE ASSEMBLY.................................... TEE-PIPE .................................................. PRESSURE RELIEF VALVE..................... NIPPLE-PIPE ............................................ UNION....................................................... Qty. Part No. 1 1 1 1 1 6 1FT 1 1 3 3 1 4 4 2FT 1 1 1 1 1 1 1 3WAJ511 64S12 63H10 46C21 PZ1398 655ED04D 97A29 22F12SD 2013884 655EF05D 95U7 97A29 64E16 29Q17 29R13 64G7 90Q22 63U12X34 64Z10 Ref No. Name of Part 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Qty. Part No. NIPPLE-PIPE ................................................. 1 63U12X50 ADAPTOR...................................................... 1 29Q17 HOSE ASSEMBLY......................................... 1 2009486 CLAMP, Hose................................................. 2 PZ1301 SCREW.......................................................... 1 655EF040 SCREW, Hose Clamp to Bearing Housing..... 1 655EG04N TROUGH, Oil Feed ........................................ 1 2012690 SCREW, Trough to Frame ............................. 2 655EF040 ADAPTOR...................................................... 1 29Q17 WASHER ....................................................... 3 95F10 ELBOW-PIPE ................................................. 1 64C5 NIPPLE-PIPE, Oil Feed to Jackshaft Trough . 2 63AJ6X84 TROUGH, Jackshaft Oil ................................. 2 2012519 SCREW.......................................................... 4 655ED03D WIRE, Through to Bearing Housing ............... 8FT 97A29 ELBOW-TUBE................................................ 2 86A86 TUBE, Jackshaft Oil Trough to X-head Slide . 16” 85E6A ADAPTOR...................................................... 2 29Q54 HOSE ASSEMBLY......................................... 2 29R98 ELBOW-STREET ........................................... 2 64D4 WASHER ....................................................... 1 95A7 Order by Part Number and Description. Reference Numbers for your convenience only. Ref Drawing - 323PZL810 OIL FILTER Ref. No. 1 1A 2 3 4 5 6 7 Name of Part OIL FILTER ASSEMBLY, Includes Reference Nos. 1A thru 4 ELEMENT ASSEMBLY, Includes Reference No. 3 ................ GASKET .................................................................................. COVER .................................................................................... SCREW ................................................................................... GASKET, Filter to Frame......................................................... SCREW, Hex Cap, Filter to Frame.......................................... GAUGE, Oil Pressure (80 psi)................................................. 15-514 Page 13 Qty. 1 1 1 1 4 1 6 1 Part No. 26C18 5E30 2109771 2109770 75A54 25C1788N 655EF050 27P253 Order by Part Number and Description. Reference Numbers for your convenience only. SUMP OIL CIRCULATING PUMP Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Name of Part OIL PUMP ASSEMBLY ............................................................... BODY........................................................................................... HEAD ........................................................................................... COVER ........................................................................................ GASKET ...................................................................................... KEY, Drive ................................................................................... BEARING, Shaft .......................................................................... RING, Snap ................................................................................. BEARING, Thrust ........................................................................ RING, Snap ................................................................................. SCREW ....................................................................................... SCREW ....................................................................................... SEAL............................................................................................ KEY, Rotor................................................................................... RING, Eccentric ........................................................................... ROTOR SET................................................................................ PIN, Eccentric PIN, Locating ............................................................................... RETAINER................................................................................... SCREW ....................................................................................... SHAFT, Standard ........................................................................ 15-514 Page 14 Qty. Part No. 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 1 2 1 2 8 1 46C21 ------------2010024 ----2010025 ----2010026 ------------2010027 --------2010208 --------------------- PISTON ROD WASH PIPING – 5000 PSI 15-514 Page 15 Rer Drawing – 325PZL810 FOR LIST OF PARTS SEE PAGE 16 Order by Part Number and Description. Reference Numbers for your convenience only. PISTON ROD WASH PIPING (General Service – 5000 PSI) Ref No. 1 Name of Part TANK, Rod Wash Recovery.................... Qty. Part No. 1 2012639 Ref No. Name of Part 23 Qty. Part No. ADAPTOR-HOSE ........................................ 1 29Q10 15-514 Page 16 2 COVER, Rod Wash Tank........................ 1 2012655 24 HYDRAULIC HOSE ASSEMBLY................. 1 2009247 3 NUT-WING.............................................. 2 50H1 25 ADAPTOR-HOSE ........................................ 1 29Q27 4 SCREW, Rod Wash Tank to Skid ........... 4 75LM268 26 REDUCER-PIPE.......................................... 1 64N3 5 PLUG-PIPE ............................................. 1 64A6 27 NIPPLE-PIPE............................................... 1 63G1 6 PLUG-PIPE ............................................. 2 64A7 28 VALVE, Ball ................................................. 1 90A35 7 SCREEN-OIL .......................................... 1 2WAJ511 29 NIPPLE-PIPE............................................... 1 63G1 8 NIPPLE-PIPE .......................................... 1 63H25 30 ELBOW-PIPE .............................................. 1 64C5 9 UNION-HAMMER.................................... 1 64EB1 31 NIPPLE-PIPE............................................... 1 63G9 10 NIPPLE-PIPE .......................................... 3 63H25 32 TEE-PIPE .................................................... 3 64P39 11 VALVE, Ball............................................. 2 90AR299 33 NIPPLE-PIPE............................................... 2 63N12X150 12 TEE-PIPE................................................ 1 64G8G 34 PLUG-PIPE ................................................. 1 64A5 13 ADAPTOR-HOSE.................................... 1 29Q9 35 HYDRAULIC HOSE ASSEMBLY................. 3 29R30 14 HYDRAULIC HOSE ASSEMBLY ............ 1 2009247 36 CLAMP, Pipe ............................................... 2 98H5 15 PUMP, Rod Wash, (See Page 17) 37 SCREW ....................................................... 2 75LM47 Includes Reference Number 17............... 1 CA122 38 ADAPTOR-HOSE ........................................ 3 29Q83 16 SCREW, Rod Wash Pump to Skid .......... 4 75LM51 39 COUPLING-PIPE......................................... 3 64BK3 17 KEY ......................................................... 1 35B4 40 BAFFLE ....................................................... 3 1PZ840 18 BUSHING-SHEAVE ................................ 1 22E16B 41 NUT-ACORN ............................................... 6 50Q30 19 SHEAVE.................................................. 1 73K1A30 42 NIPPLE-PIPE............................................... 1 63L31 SHEAVE ASSEMBLY (Items 20 & 21) 1 2012669 43 ELBOW-PIPE .............................................. 1 64C9 SHEAVE.................................................. 1 2012521 44 NIPPLE-PIPE............................................... 1 63AJ32X60 21 SCREW-SET, Sheave............................. 2 76F30 * PLATE, Rod Wash Pump to Skid ................ 1 201PZG247 22 BELT ....................................................... 1 13C28 * SCREW, Rod Wash Pump to Skid .............. 4 75LM268 20 * NOT SHOWN Order by Part Number and Description. Reference Numbers for your convenience only. PISTON ROD WASH PUMP Ref Drawing – 328PZL810 Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 Name of Part PUMP ASSEMBLY, Includes All Parts Shown HOUSING, Impeller ................................................................. PLUG-PIPE.............................................................................. COCK, Drain ............................................................................ IMPELLER ASSEMBLY, Includes Items 4, 5 & 6 IMPELLER ............................................................................... SHAFT ..................................................................................... PIN ........................................................................................... KEY.......................................................................................... PACKING-SEAL ...................................................................... GASKET .................................................................................. FRAME .................................................................................... SCREW.................................................................................... BEARING, Inner & Outer That Includes Snap Rings............... 15-514 Page 17 Qty. 1 1 2 1 1 1 1 1 1 1 1 1 8 2 Part No. CA122 C1K2A1 64AA6 90C31 C1K1A1A C1K1A1 C1H5C1 62R140 35B4 60BT11 25D212 C1H4A2 75A130 12AK3 Order by Part Number and Description. Reference Numbers for your convenience only. HEAT EXCHANGER GROUP (Optional) Ref Drawing – 302PZG810 Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * Name of Part HEAT EXCHANGER GROUP, Includes All Parts Shown HYDRAULIC HOSE ASSEMBLY ............................................ ADAPTOR, Hose ..................................................................... COUPLING-PIPE..................................................................... NIPPLE-PIPE........................................................................... BUSHING-PIPE ....................................................................... CONNECTOR, Frame ............................................................. ADAPTOR, Hose ..................................................................... HYDRAULIC HOSE ASSEMBLY ............................................ HYDRAULIC HOSE ASSEMBLY ............................................ BUSHING-PIPE ....................................................................... HEAT EXCHANGER ............................................................... SCREW.................................................................................... BUSHING-PIPE ....................................................................... NIPPLE-PIPE........................................................................... ELBOW-PIPE........................................................................... NIPPLE-PIPE........................................................................... HOSE, Oil Proof....................................................................... CLAMP, Hose .......................................................................... UNION-PIPE ............................................................................ VALVE, Thermostat ................................................................. PLUG (zinc), Protective ........................................................... 15-514 Page 18 Qty. Part No. 1 1 1 1 2 2 4 1 1 2 1 4 2 3 2 2 2 FT 2 1 1 1 29N1 29Q17 64BK5 63G1 64E16 78AUX113 29Q10 2009270 29Z2 64E11 2013457 75LM268 64E29 63F21 64C4 63AJ8X40 R14G 29B31 64Z3 90K165 2008076 Order by Part Number and Description. Reference Numbers for your convenience only. Ref Drawing – 316PZG797 VALVE SEAT PULLER (OPTIONAL) Ref No. 1 2 3 4 5 * 6 7 8 9 10 11 * 12 * * ** Name of Part VALVE SEAT PULLER ASSEMBLY ....................................... Includes Items 1 thru 11, plus Carrying Case JACK, Hydraulic....................................................................... STEM, Center .......................................................................... NUT, Center Stem ................................................................... BASE, Puller H Bar ................................................................. BUSHING, Center.................................................................... BUSHING, Center.................................................................... HYDRAULIC HOSE................................................................. PUMP, Hydraulic...................................................................... ADAPTOR, Gauge................................................................... COUPLER, Quick .................................................................... COUPLER, Gauge................................................................... GUAGE, 170 Ton..................................................................... CARRYING CASE ................................................................... Puller heads are not included with 100E12 assembly. PULLER HEAD, for Center Guided Valve Seat....................... PULLER HEAD, for Full Opening Valve Seat.......................... Not Shown Shown on Drawing 15-514 Page 19 Qty. 1 Part No. 100E12 1 1 1 1 1 1 1 1 1 1 1 1 1 2116728 2117314 2117315 2116727 2117316 2117317 2117318 2117319 2117320 2117321 2117322 2117323 2117055 1 1 100E13 ** 300PZL219 Order by Part Number and Description. Reference Numbers for your convenience only. OPTIONAL EQUIPMENT Name of Part Qty. Part No. BAR, Valve Cover Tightening......................................................... PIN, Valve Cover Tightening Bar ................................................... HYDRIL DAMPENER (K20-5000).................................................. HOSE, For Charging HYDRIL Dampener ...................................... TOOL, Piston Rod Nut Removal .................................................... 1 1 1 1 1 62L62 2009526 186511 200OPA127 200PZL074 PRESSURE GAUGE GROUP, Includes Next 3 Items:.................. GAUGE (0 - 6000 PSI)............................................................. NIPPLE .................................................................................... ELBOW .................................................................................... 1 1 1 1 PZL75283 27P70 63V32X60 64EB241 PRESSURE RELIEF VALVE GROUP, Includes Next 4 Items: ..... PRESSURE RELIEF VALVE, Shear Type (500 to 5000 PSI). NIPPLE-PIPE ........................................................................... ELBOW-PIPE........................................................................... ELBOW, STREET.................................................................... 1 1 1 1 1 PZL75284 5829653 63V48X60 64EB242 64D14 DISCHARGE BLOCK & BLOCK SUPPORT GROUP, Includes: The 301PZG4067 and PZJ74823 Groups DISCHARGE BLOCK GROUP, Includes Next 6 Items: .......... GASKET................................................................................... GASKET................................................................................... FLANGE................................................................................... FLANGE................................................................................... FLANGE................................................................................... DISCHARGE BLOCK ASSEMBLY, Includes Next 5 Items: .... DISCHARGE BLOCK ......................................................... STUD .................................................................................. NUT..................................................................................... STUD .................................................................................. NUT..................................................................................... 1 PZJ75285 1 2 2 1 1 1 1 1 24 24 16 16 301PZG4067 25V24 25V17 191161 64EB240 64EB50 300PZG4067 205PZL231 206PZL110 50AW11 208PZL110 50AW13 SUPPORT GROUP ASSEMBLY, Includes Next 3 Items:.............. BASE........................................................................................ BASE........................................................................................ SUPPORT (Includes the next four items) ................................ SCREW.................................................................................... NUT.......................................................................................... PIN ........................................................................................... NIPPLE .................................................................................... SCREW.................................................................................... 2 1 2 2 2 2 2 1 1 PZJ74823 195100 5015475 201845T2 201853 50W12 62R98 201846 655EJ200 15-514 Page 20 GARDNER DENVER PUMP UNIT RECORD The following unit identification plate is provided as a convenience to you, our valued Gardner Denver customer. Please take the time to copy all the information from the actual nameplate on your unit. The model number, date manufactured and serial number will be required when contacting the company or your distributor for information or replacement parts. Ref. Drawing – 200OPA496 For additional information contact your local distributor or Gardner Denver - Fluid Transfer Division, 1800 Gardner Expressway, Quincy, Illinois 62301 Customer Service Department Telephone: (800) 682-9868 FAX: (217) 223-1581 Specifications subject to change without notice. Copyright © 2006 Gardner Denver, Inc. DJC Litho in U.S.A. http://www.gardnerdenver.com [email protected] For Domestic parts information Contact: Gardner Denver – Fluid Transfer Division, 2200 South Prospect, Oklahoma City, OK. 73129 Telephone: (405) 677-5736 FAX: (405) 677-5807