Transcript
GARDNER DENVER®
SINGLE ACTING TRIPLEX PUMP
MODEL
PZH
8” STROKE
PARTS LIST
15-514
4 Edition
APRIL, 2007
th
MAINTAIN PUMP RELIABILITY AND PERFORMANCE
WITH GENUINE GARDNER DENVER®
PARTS AND SUPPORT SERVICES
Gardner Denver® genuine pump parts are manufactured to design tolerances and are developed for optimum
dependability. Design and material innovations are the result of years of experience with hundreds of different
pump applications. Reliability in materials and quality assurance are incorporated in our genuine replacement
parts.
Your authorized Gardner Denver distributor offers all the backup you’ll need. A worldwide network of
authorized distributors provides the finest product support in the pump industry. Your local authorized distributor
maintains a large inventory of genuine parts and he is backed up for emergency parts issues with access to
Oklahoma City, OK. and the factory in Quincy, IL.
Your authorized distributor can support all your Gardner Denver pump needs.
Trained parts specialists are available to assist you in selecting the correct replacement parts.
ALL ORDERS for PARTS should be placed with the NEAREST Authorized Distributor.
To find your nearest distributor you may use one of the following choices:
* Log onto the Gardner Denver web site: www.gardnerdenver.com
* Send an E-Mail request to:
[email protected]
* Contact one of our sales offices listed below.
The Gardner Denver Sales Offices are located as follows:
DOMESTIC
INTERNATIONAL
Gardner Denver
2200 South Prospect
Oklahoma City, OK. 73129
Gardner Denver
1800 Gardner Expressway
Quincy, IL 62301
Phone:
(405) 677-5736
Phone:
(217) 222-5400
Fax:
(405) 677-5807
Fax:
(217) 223-1581
INSTRUCTIONS FOR ORDERING REPAIR PARTS:
When ordering parts, specify Pump MODEL and SERIAL NUMBER (see nameplate on unit).
The Serial Number is also stamped on top of the frame at the connecting end.
(Between the cradle opening and the fluid cylinder)
SPECIFY THE NUMBER OF PARTS REQUIRED, EXACTLY.
DO NOT ORDER BY SETS OR GROUPS.
To determine the Right Hand and Left-Hand side of a pump, stand at the power end and look toward the fluid
end. Right Hand and Left Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH), when
appropriate.
For Operating and Service Instructions see:
SERVICE MANUAL 15-600
15-514
Page i
TABLE OF CONTENTS
Maintain Pump Reliability and Performance with Genuine Gardner Denver Parts and Support Services .... i
Instructions for Ordering Repair Parts............................................................................................................ i
Table of Contents .......................................................................................................................................... ii
Frame Group & Miscellaneous Parts ..................................................................................................... 1 & 2
Drive Parts.............................................................................................................................................. 3 & 4
General Service, 5000 PSI, Wide Body™ Fluid Cylinder & Manifolds .................................................. 5 & 6
“Self Adjusting” Oil Stop Head Packing......................................................................................................... 7
Steel Fitted, Center Guided Valve (General Service)
With Polyurethane Insert .................................................................................................................. 8
With Carboxylated Insert .................................................................................................................. 8
Piston Rod & Coupling for 5000 PSI (Wide Body™) ........................................................................... 9 & 10
Piston & Liner for 5000 PSI (Wide Body™) ......................................................................................... 9 & 10
Internal Oil Lubrication Piping ............................................................................................................ 11 & 12
Sump Oil Filter............................................................................................................................................. 13
Sump Oil Circulating Pump ........................................................................................................................ 14
Piston Rod Wash Piping – 5000 PSI................................................................................................. 15 & 16
Piston Rod Wash Pump .............................................................................................................................. 17
Heat Exchanger Group (Optional Equipment) ............................................................................................ 18
Valve Seat Puller (Optional Equipment)...................................................................................................... 19
Optional Equipment..................................................................................................................................... 20
15-514 Page ii
FRAME & MISCELLANEOUS PARTS
Ref Drawing – 318PZG797
FOR LIST OF PARTS SEE PAGE 2
15-514 Page 1
Order by Part Number and Description. Reference Numbers for your convenience only.
Ref.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
FRAME & MISCELLANEOUS PARTS
Name of Part
FRAME ASM, Includes Reference Numbers 1 thru 11
FRAME .....................................................................................
PLUG, Cradle Drain..................................................................
STUD, Crosshead Inspection Plate ..........................................
NUT, Crosshead Inspection Plate ............................................
PLUG ........................................................................................
PLUG-MAGNETIC, Sump Oil Drain .........................................
SPACER ...................................................................................
STUD, Spacer to Frame ...........................................................
KEY, Spacer to Frame..............................................................
PLATE, Spacer to Frame..........................................................
NUT, Spacer to Frame Stud .....................................................
GASKET, Crosshead Inspection Plate .....................................
PLATE-INSPECTION, Crosshead............................................
SCREW, Crosshead Inspection Plate ......................................
PLATE-RETAINER ...................................................................
SCREW, Bearing Retainer Plate ..............................................
HOUSING-BEARING, Eccentric...............................................
GASKET, Bearing Cover Plate .................................................
PLATE-BEARING COVER (Rigid Side) ...................................
SCREW, Bearing Cover Plate ..................................................
GASKET, Inspection Plate........................................................
PLATE-INSPECTION ...............................................................
SCREW, Inspection Plate.........................................................
GAUGE, Oil Level Sight............................................................
GAUGE, Oil Temperature.........................................................
BUSHING-PIPE ........................................................................
SLIDE-CROSSHEAD ...............................................................
SCREW, Crosshead Slide to Frame.........................................
SEAL-FASTENER ....................................................................
LOCKNUT.................................................................................
PLATE-BEARING COVER (Floating Side)...............................
HOOD, Eccentric ......................................................................
SCREW, Hood to Frame ..........................................................
GASKET, Hood.........................................................................
BREATHER ..............................................................................
PLATE, Inspection ....................................................................
GASKET, Inspection Plate........................................................
SCREW, Inspection Plate.........................................................
GASKET, Inspection Plate Screw.............................................
PLATE-INSPECTION ...............................................................
GASKET, Inspection Plate........................................................
SCREW, Inspection Plate.........................................................
COVER, Left Side Cradle Area.................................................
COVER, Middle Cradle Area ....................................................
COVER, Right Side Cradle Area ..............................................
SCREW, Hood to Spacer .........................................................
Not Used on This Hood
PLUG ........................................................................................
15-514
Page 2
Qty.
1
1
1
2
2
1
3
2
4
4
4
8
2
2
10
1
12
2
2
1
48
2
1
6
1
1
1
6
24
12
24
1
1
30
1
1
1
1
8
8
3
6
24
1
1
1
4
4
Part No.
PZH74431
200PZH001
64AA9
79A238
50B5
64A5
66D13
2012523
2012526
35C19
2012524
50B34
PZ715
2012703
655EE060
200PZH253
655EG050
2012512
2012525N
2012514
655EG070
25C1788N
202FXT052
655EF050
40L17
27H11
64E2
2012509
75LM6
60DD35
50V44
2012515
2012505
655EF050
2012520
5C24
KXG842
25C1818
655EF040
25F13
206PZL052
25C1839
655ED040
2012598
2012596
2012597
655EF07
64A27
DRIVE PARTS
15-514
Page 3
Ref Drawing – 309PZJ797
FOR LIST OF PARTS SEE PAGE 4
Order by Part Number and Description. Reference Numbers for your convenience only.
DRIVE PARTS
Ref.
No. Name of Part
15-514
Page 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Qty. Part No.
JACKSHAFT.................................................... 1
KEY-JACKSHAFT ........................................... 1
SPACER, Jackshaft Bearing ........................... 2
SLEAVE-WEAR............................................... 2
GASKET, Bearing Housing to Frame.............. 2
HOUSING-BEARING ...................................... 2
SCREW, Bearing Housing............................... 16
BEARING-ROLLER, Jackshaft ....................... 2
GASKET, Retainer Plate to Bearing Housing . 2
PLATE, Bearing Retainer ................................ 2
PLUG ............................................................... 2
SCREW, Retainer Plate to Bearing Housing... 16
SEAL-OIL......................................................... 2
ECCENTRIC.................................................... 1
GEAR-DRIVEN................................................ 1
SCREW, Gear to Eccentric ............................. 12
WIRE ............................................................... 144”
BEARING-ROLLER, Eccentric........................ 2
SHIM (.002) ..................................................... 6
SHIM (.005) ..................................................... 6
SHIM (.007) ..................................................... 6
SHIM (.020) ..................................................... 8
PLATE-RETAINER, Eccentric Bearing ........... 2
SCREW, Retainer to Eccentric........................ 12
WIRE ............................................................... 48”
CONNECTING ROD ....................................... 3
Includes Ref. Numbers. 27 & 28 .....................
2012507
35B380
2012522
2009632
25C1771
KXF368
655EG080
12W58
25C2562
KXF370
64AA5
75P95
2009633
2012503
2012508
75B150
97A29
12GF38
2012752
2012751
2012750
2012749
2012516
75B28
97A29
2012506
Ref.
No. Name of Part
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Qty. Part No.
BOLT-CONNECTING ROD ................................... 6
NUT, Connecting Rod Bolt..................................... 6
BEARING, Connecting Rod to Eccentric ............... 3
RING-RETAINING, Connecting Rod Bearing........ 1
PLATE-RETAINING, Bearing to Eccentric ............ 14
SCREW, Bearing to Eccentric ............................... 14
WIRE...................................................................... 384”
PLATE-RETAINING, Bearing to Connecting Rod 22
PLATE-RETAINING, Bearing to Connecting Rod 2
SCREW, Bearing to Connecting Rod .................... 48
WIRE...................................................................... 288”
BEARING-ROLLER, Crosshead Pin...................... 3
PIN-LOCK .............................................................. 3
SET SCREW.......................................................... 3
CROSSHEAD ........................................................ 3
PIN-CROSSHEAD ................................................. 3
PLATE-RETAINER, Crosshead Pin....................... 3
SCREW, Retainer Plate......................................... 18
WIRE...................................................................... 72”
ROD-EXTENSION ................................................. 3
SCREW, Rod to Crosshead................................... 18
WIRE...................................................................... 36”
PLATE-RETAINER, Oil Stop Head to Frame ........ 6
ADAPTOR, for Manually Rotating Jackshaft ......... 1
SCREW, Adapter to Jackshaft............................... 2
2012518
50B34
12W85
2009794
1PZ1400
655EF05D
97A29
PZ1400
201PZH253
75B41
97A29
12BA44
PZ838
76F10
200PZH005
200PZH189
200PZH168
75AG17
97A29
300PZH839
PO701
97A29
2014010
2PO1398
655EF050
5000 PSI WIDE BODY™ FLUID CYLINDER & MANIFOLD
15-514
Page 5
Ref Drawing – 317PZG797
FOR LIST OF PARTS SEE PAGE 6
Order by Part Number and Description. Reference Numbers for your convenience only.
FLUID CYLINDER & MANIFOLDS – 5000 PSI
Ref. No.
15-514
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Page 6
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Name of Part
FLUID CYLINDER ASSEMBLY (Includes Reference Numbers 1 thru 5)
CYLINDER-FLUID, 5000 PSI.........................................................................................
STUD, Cylinder to Frame (Long)....................................................................................
STUD, Cylinder to Frame (Short) ...................................................................................
STUD, Valve Cover Ring to Cylinder .............................................................................
STUD, Cylinder to Discharge Manifold...........................................................................
NUT, Cylinder to Frame Stud .........................................................................................
NUT, Liner Clamp...........................................................................................................
NUT, Valve Cover Ring to Cylinder Stud .......................................................................
NUT, Cylinder to Discharge Manifold Stud ....................................................................
RING-RETAINER, Valve Cover Gasket .........................................................................
RING-VALVE COVER ....................................................................................................
GASKET, Valve Cover ...................................................................................................
BUSHING, Suction Valve Guide ....................................................................................
COVER-VALVE ..............................................................................................................
LOCK-COVER................................................................................................................
VALVE GUIDE ASSEMBLY, Includes Reference Numbers 13, 16, 17, 18 & 19 .........
PLATE-RETAINER.........................................................................................................
GUIDE-VALVE, Suction .................................................................................................
SCREW, Valve Guide to Retainer Plate.........................................................................
WASHER-LOCK.............................................................................................................
MANIFOLD-SUCTION....................................................................................................
GASKET, Suction Manifold to Cylinder ..........................................................................
SCREW, Suction Manifold to Cylinder ...........................................................................
GASKET, Suction Manifold Flange ................................................................................
FLANGE, Suction - Weldneck ........................................................................................
SCREW, Suction Flange to Manifold .............................................................................
NUT, Suction Flange to Manifold ...................................................................................
MANIFOLD-DISCHARGE ..............................................................................................
GASKET, Discharge Manifold to Cylinder......................................................................
STUD, Discharge Manifold to Discharge Flange ...........................................................
NUT, Discharge Manifold to Discharge Flange..............................................................
GASKET, Discharge Manifold Flange ............................................................................
FLANGE, Discharge - Weldneck ...................................................................................
FLANGE, Discharge, Blind.............................................................................................
BOLT-EYE......................................................................................................................
Qty.
3
3
24
12
48
12
48
12
48
12
6
6
6
9
6
6
3
3
3
6
6
1
3
24
1
1
12
12
1
3
16
32
2
1
1
6
Part No.
201PZL2039
205PZL029
79L188
79L73
79AL6
202PZL110
50B36
50AQ30
50B34
50B34
2011861
2011699
300PZJ715
2007674
2011860
300PZG587
2011706
2011701
2011700
655EE06S
95W2
200PZH069
25BE41
655EG08N
25C1154N
64CU12
75A150
50B9
200PZH071
25AL35
209PZL110
50AW11
25V24
64EB15
64EB240
15P5
Order by Part Number and Description. Reference Numbers for your convenience only.
Ref Drawing – 319PZL810
“SELF ADJUSTING” OIL STOP HEAD PACKING ASSEMBLY
Ref.
No.
1
2
3
4
5
6
7
8
9
10
Name of Part
OIL STOP HEAD PACKING ASSEMBLY (Includes 1 thru 5)
SEAL HOUSING – OIL STOP HEAD .......................................
SEAL HOUSING – OIL STOP HEAD .......................................
RETAINING PLATE – OIL STOP HEAD HOUSING ................
SEAL , Oil .................................................................................
SCREW ...................................................................................
OIL STOP HEAD with WEEP HOLE ........................................
SCREW.....................................................................................
SEAL-FASTENER ....................................................................
BAFFLE ....................................................................................
GASKET ...................................................................................
15-514 Page 7
Qty.
3
1
1
1
2
6
3
22
24
3
3
Part No.
301PZL4073
300PZL362
301PZL362
300PZL168
2011872
655ED08S
300PZH051
655EE080
25F9
PZ840
2009634N
Order by Part Number and Description. Reference Numbers for your convenience only.
STEM GUIDED VALVE – STEEL FITTED
(General Service– 5000 PSI)
Ref.
No.
Name of Part
Qty.
Part No.
WITH POLYURETHANE INSERT
15-514
1
2
3
4
5
6
Page 8
Ref.
No.
FLUID VALVE ASSEMBLY..................................................
SPRING, Valve ....................................................................
LOCKNUT, Valve ................................................................
WASHER, Valve ..................................................................
INSERT, Valve (Polyurethane) ............................................
VALVE-FLUID......................................................................
SEAT-VALVE.......................................................................
Name of Part
6
6
6
6
6
6
6
Qty.
202PZL482A
78H44
50V27
201PZL279
201PZL106
202PZL482
202PZL039
Part No.
WITH CARBOXYLATED NITRILE INSERT
1
2
3
4
5
6
Ref Drawing – 327PZL810
FLUID VALVE ASSEMBLY..................................................
SPRING, Valve ....................................................................
LOCKNUT, Valve ................................................................
WASHER, Valve ..................................................................
INSERT, Valve (Carboxylated Nitrile)..................................
VALVE-FLUID......................................................................
SEAT-VALVE.......................................................................
6
6
6
6
6
6
6
202PZL482B
78H44
50V27
201PZL279
202PZL106
202PZL482
202PZL039
PISTON & LINER ASSEMBLY
15-514
Page 9
Ref Drawing - 304PZG810
FOR LIST OF PARTS SEE PAGE 10
Order by Part Number and Description. Reference Numbers for your convenience only.
PISTON ROD & COUPLING
(General Service – 5000 PSI)
Ref.
No.
Name of Part
Qty.
Part No.
PLUNGER COUPLING ASSEMBLY
Includes Ref. Numbers 1 Thru 4 ........................................................
3
200PZJ4065
1
COUPLING, Plunger ..........................................................................
6
200PZJ092
2
SCREW, Coupling..............................................................................
12
655EE22S
15-517
3
LOCKNUT ..........................................................................................
12
50AW35
4
ROD-PISTON.....................................................................................
3
1PZ183
5
CLAMP, Liner.....................................................................................
3
1PV14
Page 10
6
O-RING ..............................................................................................
3
25AH1
7
NUT-LOCK.........................................................................................
3
50V14
*
WRENCH ...........................................................................................
1
99L11
STANDARD PISTONS & LINERS
Ref.
No. Name of Part
Qty.
7.00"
Part No.
6.50"
Part No.
6.25"
Part No.
6.00"
Part No.
5.50"
Part No.
5.00"
Part No.
4.50"
Part No.
4.00"
Part No.
8 LINER-FLUID.....................................
9 GASKET, Liner ..................................
3
3
207PZJ456
25AT37
200PZJ456
25AT37
201PZJ456
25AT37
202PZJ456
25AT37
203PZJ456
25AT37
204PZJ456
25AT37
205PZJ456
25AT37
206PZJ456
25AT37
10A PISTON, 1 piece composite (STD)....
10B PISTON, High Temperature (BLUE)..
10C PISTON, Water Service (Rubber)......
3
3
3
325PZL350 324PZL350 324PZL350 322PZL350 321PZL350 321PZL350 321PZL350 321PZL350
316PZL350 315PZL350 315PZL350 313PZL350 312PZL350 312PZL350 312PZL350 312PZL350
202TBL045A 201TBL045A 200TBL045A 245TBB045A 243TBB045A 241TBB045A 239TBB045A 231TBK045A
INTERNAL OIL LUBRICATION PIPING
15-514
Page 11
Ref Drawing – 308PZH797
FOR LIST OF PARTS SEE PAGE 12
Order by Part Number and Description. Reference Numbers for your convenience only.
INTERNAL OIL LUBRICATION PIPING
Ref No. Name of Part
15-514
Page 12
1
2
3
4
5
6
7
8
8A
8B
8C
9
10
11
12
13
14
15
16
17
18
19
SCREEN-OIL ............................................
ELBOW-PIPE ............................................
NIPPLE-PIPE ............................................
PUMP-OIL .................................................
BRACKET, Oil Pump Mounting .................
SCREW, Bracket to Oil Pump ...................
WIRE, Bracket to Oil Pump .......................
BUSHING, Gear (Includes 8A, B & C).......
SET SCREW .............................................
WASHER-LOCK........................................
SCREW, Bushing ......................................
GEAR ........................................................
SCREW, Bracket to Frame........................
WASHER...................................................
WIRE, Bracket to Frame............................
BUSHING-PIPE.........................................
ADAPTOR .................................................
HOSE ASSEMBLY....................................
TEE-PIPE ..................................................
PRESSURE RELIEF VALVE.....................
NIPPLE-PIPE ............................................
UNION.......................................................
Qty.
Part No.
1
1
1
1
1
6
1FT
1
1
3
3
1
4
4
2FT
1
1
1
1
1
1
1
3WAJ511
64S12
63H10
46C21
PZ1398
655ED04D
97A29
22F12SD
2013884
655EF05D
95U7
97A29
64E16
29Q17
29R13
64G7
90Q22
63U12X34
64Z10
Ref No. Name of Part
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Qty. Part No.
NIPPLE-PIPE ................................................. 1 63U12X50
ADAPTOR...................................................... 1 29Q17
HOSE ASSEMBLY......................................... 1 2009486
CLAMP, Hose................................................. 2 PZ1301
SCREW.......................................................... 1 655EF040
SCREW, Hose Clamp to Bearing Housing..... 1 655EG04N
TROUGH, Oil Feed ........................................ 1 2012690
SCREW, Trough to Frame ............................. 2 655EF040
ADAPTOR...................................................... 1 29Q17
WASHER ....................................................... 3 95F10
ELBOW-PIPE ................................................. 1 64C5
NIPPLE-PIPE, Oil Feed to Jackshaft Trough . 2 63AJ6X84
TROUGH, Jackshaft Oil ................................. 2 2012519
SCREW.......................................................... 4 655ED03D
WIRE, Through to Bearing Housing ............... 8FT 97A29
ELBOW-TUBE................................................ 2 86A86
TUBE, Jackshaft Oil Trough to X-head Slide . 16” 85E6A
ADAPTOR...................................................... 2 29Q54
HOSE ASSEMBLY......................................... 2 29R98
ELBOW-STREET ........................................... 2 64D4
WASHER ....................................................... 1 95A7
Order by Part Number and Description. Reference Numbers for your convenience only.
Ref Drawing - 323PZL810
OIL FILTER
Ref.
No.
1
1A
2
3
4
5
6
7
Name of Part
OIL FILTER ASSEMBLY, Includes Reference Nos. 1A thru 4
ELEMENT ASSEMBLY, Includes Reference No. 3 ................
GASKET ..................................................................................
COVER ....................................................................................
SCREW ...................................................................................
GASKET, Filter to Frame.........................................................
SCREW, Hex Cap, Filter to Frame..........................................
GAUGE, Oil Pressure (80 psi).................................................
15-514 Page 13
Qty.
1
1
1
1
4
1
6
1
Part No.
26C18
5E30
2109771
2109770
75A54
25C1788N
655EF050
27P253
Order by Part Number and Description. Reference Numbers for your convenience only.
SUMP OIL CIRCULATING PUMP
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Name of Part
OIL PUMP ASSEMBLY ...............................................................
BODY...........................................................................................
HEAD ...........................................................................................
COVER ........................................................................................
GASKET ......................................................................................
KEY, Drive ...................................................................................
BEARING, Shaft ..........................................................................
RING, Snap .................................................................................
BEARING, Thrust ........................................................................
RING, Snap .................................................................................
SCREW .......................................................................................
SCREW .......................................................................................
SEAL............................................................................................
KEY, Rotor...................................................................................
RING, Eccentric ...........................................................................
ROTOR SET................................................................................
PIN, Eccentric
PIN, Locating ...............................................................................
RETAINER...................................................................................
SCREW .......................................................................................
SHAFT, Standard ........................................................................
15-514
Page 14
Qty.
Part No.
1
1
1
1
1
1
2
1
1
1
2
4
1
1
1
1
2
1
2
8
1
46C21
------------2010024
----2010025
----2010026
------------2010027
--------2010208
---------------------
PISTON ROD WASH PIPING – 5000 PSI
15-514
Page 15
Rer Drawing – 325PZL810
FOR LIST OF PARTS SEE PAGE 16
Order by Part Number and Description. Reference Numbers for your convenience only.
PISTON ROD WASH PIPING
(General Service – 5000 PSI)
Ref
No.
1
Name of Part
TANK, Rod Wash Recovery....................
Qty. Part No.
1
2012639
Ref No. Name of Part
23
Qty. Part No.
ADAPTOR-HOSE ........................................
1
29Q10
15-514
Page 16
2
COVER, Rod Wash Tank........................
1
2012655
24
HYDRAULIC HOSE ASSEMBLY.................
1
2009247
3
NUT-WING..............................................
2
50H1
25
ADAPTOR-HOSE ........................................
1
29Q27
4
SCREW, Rod Wash Tank to Skid ...........
4
75LM268
26
REDUCER-PIPE..........................................
1
64N3
5
PLUG-PIPE .............................................
1
64A6
27
NIPPLE-PIPE...............................................
1
63G1
6
PLUG-PIPE .............................................
2
64A7
28
VALVE, Ball .................................................
1
90A35
7
SCREEN-OIL ..........................................
1
2WAJ511
29
NIPPLE-PIPE...............................................
1
63G1
8
NIPPLE-PIPE ..........................................
1
63H25
30
ELBOW-PIPE ..............................................
1
64C5
9
UNION-HAMMER....................................
1
64EB1
31
NIPPLE-PIPE...............................................
1
63G9
10
NIPPLE-PIPE ..........................................
3
63H25
32
TEE-PIPE ....................................................
3
64P39
11
VALVE, Ball.............................................
2
90AR299
33
NIPPLE-PIPE...............................................
2
63N12X150
12
TEE-PIPE................................................
1
64G8G
34
PLUG-PIPE .................................................
1
64A5
13
ADAPTOR-HOSE....................................
1
29Q9
35
HYDRAULIC HOSE ASSEMBLY.................
3
29R30
14
HYDRAULIC HOSE ASSEMBLY ............
1
2009247
36
CLAMP, Pipe ...............................................
2
98H5
15
PUMP, Rod Wash, (See Page 17)
37
SCREW .......................................................
2
75LM47
Includes Reference Number 17...............
1
CA122
38
ADAPTOR-HOSE ........................................
3
29Q83
16
SCREW, Rod Wash Pump to Skid ..........
4
75LM51
39
COUPLING-PIPE.........................................
3
64BK3
17
KEY .........................................................
1
35B4
40
BAFFLE .......................................................
3
1PZ840
18
BUSHING-SHEAVE ................................
1
22E16B
41
NUT-ACORN ...............................................
6
50Q30
19
SHEAVE..................................................
1
73K1A30
42
NIPPLE-PIPE...............................................
1
63L31
SHEAVE ASSEMBLY (Items 20 & 21)
1
2012669
43
ELBOW-PIPE ..............................................
1
64C9
SHEAVE..................................................
1
2012521
44
NIPPLE-PIPE...............................................
1
63AJ32X60
21
SCREW-SET, Sheave.............................
2
76F30
*
PLATE, Rod Wash Pump to Skid ................
1
201PZG247
22
BELT .......................................................
1
13C28
*
SCREW, Rod Wash Pump to Skid ..............
4
75LM268
20
*
NOT SHOWN
Order by Part Number and Description. Reference Numbers for your convenience only.
PISTON ROD WASH PUMP
Ref Drawing – 328PZL810
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
Name of Part
PUMP ASSEMBLY, Includes All Parts Shown
HOUSING, Impeller .................................................................
PLUG-PIPE..............................................................................
COCK, Drain ............................................................................
IMPELLER ASSEMBLY, Includes Items 4, 5 & 6
IMPELLER ...............................................................................
SHAFT .....................................................................................
PIN ...........................................................................................
KEY..........................................................................................
PACKING-SEAL ......................................................................
GASKET ..................................................................................
FRAME ....................................................................................
SCREW....................................................................................
BEARING, Inner & Outer That Includes Snap Rings...............
15-514
Page 17
Qty.
1
1
2
1
1
1
1
1
1
1
1
1
8
2
Part No.
CA122
C1K2A1
64AA6
90C31
C1K1A1A
C1K1A1
C1H5C1
62R140
35B4
60BT11
25D212
C1H4A2
75A130
12AK3
Order by Part Number and Description. Reference Numbers for your convenience only.
HEAT EXCHANGER GROUP (Optional)
Ref Drawing – 302PZG810
Ref No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
*
Name of Part
HEAT EXCHANGER GROUP, Includes All Parts Shown
HYDRAULIC HOSE ASSEMBLY ............................................
ADAPTOR, Hose .....................................................................
COUPLING-PIPE.....................................................................
NIPPLE-PIPE...........................................................................
BUSHING-PIPE .......................................................................
CONNECTOR, Frame .............................................................
ADAPTOR, Hose .....................................................................
HYDRAULIC HOSE ASSEMBLY ............................................
HYDRAULIC HOSE ASSEMBLY ............................................
BUSHING-PIPE .......................................................................
HEAT EXCHANGER ...............................................................
SCREW....................................................................................
BUSHING-PIPE .......................................................................
NIPPLE-PIPE...........................................................................
ELBOW-PIPE...........................................................................
NIPPLE-PIPE...........................................................................
HOSE, Oil Proof.......................................................................
CLAMP, Hose ..........................................................................
UNION-PIPE ............................................................................
VALVE, Thermostat .................................................................
PLUG (zinc), Protective ...........................................................
15-514
Page 18
Qty.
Part No.
1
1
1
1
2
2
4
1
1
2
1
4
2
3
2
2
2 FT
2
1
1
1
29N1
29Q17
64BK5
63G1
64E16
78AUX113
29Q10
2009270
29Z2
64E11
2013457
75LM268
64E29
63F21
64C4
63AJ8X40
R14G
29B31
64Z3
90K165
2008076
Order by Part Number and Description. Reference Numbers for your convenience only.
Ref Drawing – 316PZG797
VALVE SEAT PULLER (OPTIONAL)
Ref No.
1
2
3
4
5
*
6
7
8
9
10
11
*
12
*
*
**
Name of Part
VALVE SEAT PULLER ASSEMBLY .......................................
Includes Items 1 thru 11, plus Carrying Case
JACK, Hydraulic.......................................................................
STEM, Center ..........................................................................
NUT, Center Stem ...................................................................
BASE, Puller H Bar .................................................................
BUSHING, Center....................................................................
BUSHING, Center....................................................................
HYDRAULIC HOSE.................................................................
PUMP, Hydraulic......................................................................
ADAPTOR, Gauge...................................................................
COUPLER, Quick ....................................................................
COUPLER, Gauge...................................................................
GUAGE, 170 Ton.....................................................................
CARRYING CASE ...................................................................
Puller heads are not included with 100E12 assembly.
PULLER HEAD, for Center Guided Valve Seat.......................
PULLER HEAD, for Full Opening Valve Seat..........................
Not Shown
Shown on Drawing
15-514
Page 19
Qty.
1
Part No.
100E12
1
1
1
1
1
1
1
1
1
1
1
1
1
2116728
2117314
2117315
2116727
2117316
2117317
2117318
2117319
2117320
2117321
2117322
2117323
2117055
1
1
100E13 **
300PZL219
Order by Part Number and Description. Reference Numbers for your convenience only.
OPTIONAL EQUIPMENT
Name of Part
Qty.
Part No.
BAR, Valve Cover Tightening.........................................................
PIN, Valve Cover Tightening Bar ...................................................
HYDRIL DAMPENER (K20-5000)..................................................
HOSE, For Charging HYDRIL Dampener ......................................
TOOL, Piston Rod Nut Removal ....................................................
1
1
1
1
1
62L62
2009526
186511
200OPA127
200PZL074
PRESSURE GAUGE GROUP, Includes Next 3 Items:..................
GAUGE (0 - 6000 PSI).............................................................
NIPPLE ....................................................................................
ELBOW ....................................................................................
1
1
1
1
PZL75283
27P70
63V32X60
64EB241
PRESSURE RELIEF VALVE GROUP, Includes Next 4 Items: .....
PRESSURE RELIEF VALVE, Shear Type (500 to 5000 PSI).
NIPPLE-PIPE ...........................................................................
ELBOW-PIPE...........................................................................
ELBOW, STREET....................................................................
1
1
1
1
1
PZL75284
5829653
63V48X60
64EB242
64D14
DISCHARGE BLOCK & BLOCK SUPPORT GROUP, Includes:
The 301PZG4067 and PZJ74823 Groups
DISCHARGE BLOCK GROUP, Includes Next 6 Items: ..........
GASKET...................................................................................
GASKET...................................................................................
FLANGE...................................................................................
FLANGE...................................................................................
FLANGE...................................................................................
DISCHARGE BLOCK ASSEMBLY, Includes Next 5 Items: ....
DISCHARGE BLOCK .........................................................
STUD ..................................................................................
NUT.....................................................................................
STUD ..................................................................................
NUT.....................................................................................
1
PZJ75285
1
2
2
1
1
1
1
1
24
24
16
16
301PZG4067
25V24
25V17
191161
64EB240
64EB50
300PZG4067
205PZL231
206PZL110
50AW11
208PZL110
50AW13
SUPPORT GROUP ASSEMBLY, Includes Next 3 Items:..............
BASE........................................................................................
BASE........................................................................................
SUPPORT (Includes the next four items) ................................
SCREW....................................................................................
NUT..........................................................................................
PIN ...........................................................................................
NIPPLE ....................................................................................
SCREW....................................................................................
2
1
2
2
2
2
2
1
1
PZJ74823
195100
5015475
201845T2
201853
50W12
62R98
201846
655EJ200
15-514 Page 20
GARDNER DENVER PUMP UNIT RECORD
The following unit identification plate is provided as a convenience to you, our valued
Gardner Denver customer. Please take the time to copy all the information from the
actual nameplate on your unit. The model number, date manufactured and serial
number will be required when contacting the company or your distributor for
information or replacement parts.
Ref. Drawing – 200OPA496
For additional information contact your local distributor or
Gardner Denver - Fluid Transfer Division,
1800 Gardner Expressway, Quincy, Illinois 62301
Customer Service Department Telephone:
(800) 682-9868 FAX: (217) 223-1581
Specifications subject to change without notice.
Copyright © 2006 Gardner Denver, Inc. DJC
Litho in U.S.A.
http://www.gardnerdenver.com
[email protected]
For Domestic parts information Contact:
Gardner Denver – Fluid Transfer Division,
2200 South Prospect, Oklahoma City, OK. 73129
Telephone: (405) 677-5736 FAX: (405) 677-5807