Commercial Vehicles

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07-01-2014 Types of commercial vehicle bodies Based on construction    Normal control vehicle Forward control vehicle Based on load carrying capacity    Light commercial vehicle Medium and heavy commercial vehicle Commercial vehicle 2 Normal control Forward control In Normal control vehicle, engine is located in front of the driver’s cab to give more cab space, less noise, heat and ease entry and  BV In forward control vehicle, engine is located either at the side or below the driver’s cab. exit. 3 BV 4 BV 1 07-01-2014 Light commercial vehicle Forward control Panel vans Production van  This type has its cab built over the engine and has the advantage of additional length available for the payload and a better angle of vision. Its disadvantages include less cab space for crew and engine maintenance can be more difficult unless specialized equipment is available or the cab is designed to tilt forward. A variation to forward control aimed at giving ease of entry and exit for door to door delivery work and more space for the crew is the semi forward control type.    5 walk through van Heavy haulage truck Rigid vehicles Rigid vehicle with drawbar trailer Articulated vehicle Demountable body Tanker body Tipper body             Chassis dash BV Panel vans GVW up to 3.5 tones. Tradesman for door to door and high street delivery. Lighter modes are based on the standard motor car underbody arrangement. Bodies are steel pressings with large doors to facilitate entry, exit and access for loading and unloading by one or two doors at the rear. Almost all are the unitary or integral construction.     BV Tipper and drop sides Box van Luton head vans 6  7 Standard van Chassis cab  BV Medium and heavy commercial vehicle   8 BV 2 07-01-2014 Standard van Chassis cab The standard van arrangement is used for general local delivery work. after body shell conversions and interior fitting out, for ambulance, motor caravans and security vans.       9 BV Chassis dash 10  Chassis dash arrangement is used extensively for integral body/cab “walk-through” type vans. 11 BV Medium vehicles   The chassis arrangement comes in three different versions, i. tipper and drop sides (A) ii. Box van (B) Iii. Luton head van (C) BV   Medium four-wheeled rigids up to 7.5 tonnes GVW may be driven by a person holding a normal driving licence. It is very popular with operators in the distributive business. The cab must be easy to enter and leave as many of these vehicles are used for house and shop deliveries. Most of these vehicles are of separate body and chassis construction, a custom-built body on a standard chassis cab or chassis cowl. 12 BV 3 07-01-2014 Heavy goods vehicles    Rigid vehicles These are the very robust vehicles weighing 7.5 tonnes or over (up to the maximum legal GVW),powered by a diesel engine and used for haulage work. The load carried generally required twin tyres fitted side by side on the rear wheels. When the load is very heavy more axles are required. 13    BV Rigid vehicle with drawbar trailer 14  A rigid vehicle may have two, three or four axles and can be adapted to pull a drawbar trailer. These vehicles are not so popular since the advent of articulated vehicles and demountables.   15 BV BV Articulated vehicles   The non-articulated vehicles are classified by the total number of wheels and the number of driving wheels. E.g. 4 X 2 indicates a four wheeled vehicle having two driving wheels. Two separate road wheels secured to one hub are regarded as one wheel for this purpose. These haulage vehicles consists of a detachable trailer which is supported on a platform on the tractor unit; the connection is called a fifth wheel. Loads carried must not exceed the gross train weight(GTW) There are applications in which a rigid vehicle is preferable to an articulated vehicle. 16 BV 4 07-01-2014    An operator can benefit from the greater frame rigidity and strength of the rigid, particularly where off-the-road and site work is involved. Tippers on rigid chassis are less subject to strain fracture in the frame and body than some type of articulate. For off-the-road work multi axle rigid vehicles have the advantage that four-wheeled drive can be made available at the rear bogey which greatly improves traction. 17   BV The initial cost of a rigid vehicle can be less because the body is mounted on the chassis without the need for a separate trailer frame, brake system and fifth wheel coupling. A rigid vehicle will not jack-knife, will not give trailer swing and is less likely to overturn. 18 BV Demountables  Demountable rigid trucks, drawbar trailers and semi-trailers with built on, self-motivated body-exchanging facilities are probably the most important distribution-cost-reduction development in commercial road transport since articulated vehicles came on the scene.  Like the articulated vehicle, the demountables leaves its cargo-carrying components behind for loading while the prime mover continuous with other preloaded cargo units. 19 BV  Unlike the articulated which leaves behind sophisticated and expensive trailers, the demountable leaves only a simple and relatively low cost body unit to stand on legs.  Thus, a much higher proportion of the capital equipment achieves maximum utilization. 20 BV 5 07-01-2014 AIS 053  M category A Motor vehicle with at least four wheels used for carrying passengers.  M1 – not more than 8 + driver M2 - 9 or more + driver, GVW not exceeding 5 ton M3 - 9 or more + driver, GVW exceeding 5 ton        21  Means a Motor vehicle with at least four wheels used for carrying goods N1 - GVW not exceeding 3.5 ton. N2 - GVW exceeding 3.5 ton but not exceeding 12 ton. N3 - GVW exceeding 12 ton.      23  BV In addition, they shall satisfy at least five of the following six requirements  Off road vehicles (Cross country vehicles) –Symbol ‘G’ N1 with a GVW not exceeding 2 ton and M1  N category     The approach angle shall be at least 25 degree, The departure angle shall be at least 20 degree, The ramp angle shall be at least 20 degree, The ground clearance under the front axle shall be at least 180 mm, The ground clearance under the rear axle shall be at least 180 mm, The ground clearance between the axles shall be at least 200 mm. BV 22   have at least one front axle and at least one rear axle designed to be driven simultaneously, including vehicles where the drive to one axle can be disengaged, and shall be capable of climbing a 30% gradient with vehicle in the solo condition. have at least one differential locking mechanism or at least one mechanism having similar effect. BV Symbol “G” for indication of Off road vehicles (Cross country vehicles) shall be combined with either symbol “M” or “ N” . For example, a vehicle of category N1, suitable for crosscountry use shall be designated as “ N1G” . 24 BV 6 07-01-2014 References    AIS 053 Automotive Vehicles-Types-Terminology Fundamentals of vehicle body work by J.Fairbrother Vehicle body engineering by J Pawlowski 25 BV 7