Transcript
PENETRANT TESTING ACCESSORIES
LPI Accessories
7
Magnaflux7 Penetrant Testing Accessories
have been designed to simplify and enhance
the penetrant testing process and to make
sure that the highest process control standards
are maintained throughout the entire NDT
test sequence.
16
Expanding Capabilities
TIMERS & MONITORING DEVICES
5857
Hydrometer
A hydrometer is a lab or field device used to measure the specific gravity of
a liquid solution and, therefore, its strength. When used for water based
developers such as ZP-14A Water Soluble Developer and ZP-5B Water
Suspendible Developer, it will give the specific concentration range for
optimum performance.
If the hydrometer reading is high (based upon the supplied concentration
graph), water is generally added. If the reading is low, developer is added
to the bath.
Part Number:
5857
Hydrometer
Specifications Compliance: ASTM E1417, AMS 2647D, BPVC,
ASTM F601-03.
Refractometer
513829
A refractometer is an easy to use laboratory or field device used to measure
the concentration of the Hydrophilic Remover (ZR-10B) in water and
is required to meet Pratt and Whitney and GE concentration specifications
for hydrophilic removers.
A chart for converting refractive index to percent concentration of ZR-10B can
be found and is available for downloading on the Magnaflux7 website.
Part Number:
513829-01
Refractometer
Specifications Compliance: ASTM E1417, AMS 2647D, BPVC.
Multi-Station Process Control Digital Timer
Battery operated multi-station digital timer shows MS/HM and station number
with corresponding color LEDs. Timer displays up to 4 separate time cycles
running at one time.
■
■
■
■
Set audible and visual alarms for up to four (4) different dwell times:
penetrant, rinse, emulsification and developer
Features large easy to read LCD screen
Count-up and count-down functions
Wall mountable
Part Number:
522099
Multi-Station Process Control Digital Timer
Specifications Compliance: ASTM E165, ASTM E1417, AMS 2647D, BPVC.
522099
PENETRANT TESTING ACCESSORIES
Manufacturers and quality experts count on Magnaflux7 penetrants to maintain their customer’s rigid quality standards
and to make sure that their parts, components and processes meet major industry certification requirements. The
Accessories Group manufacturers and maintains a broad inventory of products and support equipment designed to
expand and enhance the penetrant inspection process for NDT professionals. From test panels and rinse sprayers
to refractometers, Magnaflux7 accessories help keep penetrant process control operations performing at peak
productivity and quality levels.
17
HAND SPRAYERS
Dry Developer Spray Gun
Manual spray gun that delivers a light, even dry developer coating.
. Uses shop compressed air (dry)
. Features mix, jet and spread controls
. 1 quart capacity
Part Number:
521339
Dry Developer Spray Gun
521339
Specifications Compliance: ASTM E1417, AMS 2647D, BPVC.
Hydro-Wash Spray Gun
For pre and post rinsing of parts using either the water-wash or postemulsifiable processes.
. Air injection boosts velocity to permit faster rinsing of
hollow or rough-surface parts
. Advantageous for areas with low or fluctuating water pressure
Part Number:
518992
518992
Hydro-Wash Spray Gun
Specifications Compliance: ASTM E1417, AMS 2647D, BPVC.
Portable Pressure Sprayer
Lightweight pressure sprayer for spot application of penetrants, developers,
magnetic particles, and cleaners.
■
■
■
1 quart capacity
Easy disassembly for cleaning
Maximum pressure of 200 psi
Part Number:
625774
Portable Pressure Sprayer
Specifications Compliance: ASTM E709-08, ASTM E1417,
AMS 2647D, BPVC.
625774
Water Spray Gun
For pre and post rinsing of parts using either the water-wash or
post-emulsifiable processes.
■
Provides optimal coarse spray to help prevent part over-washing
Part Number:
520090
Water Spray Gun
Specifications Compliance: ASTM E1417, AMS 2647D, BPVC.
18
520090
PENETRANT TESTING ACCESSORIES
7
CRACK COMPARATORS
Inch and Metric Crack Comparators
Magnaflux 7 crack comparators are used to measure the actual size of
indications identified during the liquid penetrant inspection process.
Part Number: 514048 - General Purpose Comparator. Measures indications
in increments between .005” and 0.125”
Part Number: 514049 - General Purpose Metric Comparator. Measures
indications in increments between 0.2mm and 3.0mm
Part Number: 514050 - Pratt & Whitney Crack Comparator. Measures
indications in increments between 0.010” and 0.180” and meets Pratt & Whitney
requirements (P&W Reference - TAM 135273)
Specifications Compliance: ASTM E165, ASTM E1417, AMS 2647D,
BPVC.
514048
514049
514050
TEST BLOCKS
Aluminum Test Block
The Aluminum Test Block is an aluminum test piece measuring 3” x 2” x 3/8”
with a 1/8” wide groove that splits the face in half. The test block is used to
check the strength of “in-use” penetrants. This is done by processing one
half of the block with “used” penetrant, and the other half with “fresh” penetrant.
Part Number:
14755
Aluminum Test Block
Specifications Compliance: Specifications Compliance: ASTM E1417,
AMS 2647D, BPVC.
14755
TEST PANELS
Stainless Steel Test Panel
The stainless steel test panel offers a simple and convenient comparator for
monitoring the washability of water-wash or post-emulsified penetrants.
The “grit blasted” finish provides a rough surface which will retain a fluorescent
background when the in-use penetrant has decreased when compared to
fresh (unused) penetrant. The test block should be thoroughly cleaned
with SKC-S Cleaner/Remover, as well as periodically refinished grit blast.
154400
Part Number:
154400
Stainless Steel Test Panel
Specifications Compliance: ASTM E1417, AMS 2647D.
TAM Panel / Z5 Test Panel
The Magnaflux7 TAM Panel (Pratt and Whitney TAM #146040) monitors both
sensitivity and washability of Zyglo7 liquid penetrants. The test panel is meant
to detect "sudden" penetrant system changes and to ascertain that all parts
of the penetrant processing system are functioning in the proper manner.
Part Number:
198055
TAM Panel / Z5 Test Panel
Specifications Compliance: Pratt & Whitney TAM #146040,
ASTM E1417, AMS 2647D.
198055
19
NiCr Penetrant Test Panels
Magnaflux7 NiCr test panels are ideal penetrant sensitivity comparators. They
come in pairs, with panel set crack depths available in 10, 20, 30 and 50
microns. NiCr test panels allow "in use" Zyglo7 penetrants to be compared
against "new, unused" product to determine if the penetrant is performing
properly.
Dimensions: Length 100mm + 2mm X Width 35mm + 2mm X
Thickness 2mm + 0.2mm
Part Number:
506251 1 pair of 10 micron panels 506253
506252 1 pair of 20 micron panels 506254
1 pair of 30 micron panels
1 pair of 50 micron panels
Specifications Compliance: ASTM E1417, AMS 2647D.
506251
KDS Test Panel
The Magnaflux7 KDS Panel is a Known Defect Standard used for daily system
performance analysis. The test panel is used to monitor a penetrant system
for sudden changes and verify performance of in-use materials.
Part Number:
625557
KDS Panel
Specifications Compliance: ASTM E1417, AMS 2647D.
MISCELLANEOUS ACCESSORIES
625557
TAM Panel Ultrasonic Cleaning Unit
Compact, table-top, ultrasonic cleaning unit with integrated heater and timer
provides precision cleaning of TAM panels. Unit available in 115 or 230 volt
versions.
Kit Includes:
. Table-top (toaster size) ultrasonic cleaning unit
. 1 gallon of MagnaVu7 alkaline cleaner concentrate
Part Number:
01-7500-00
01-7501-00
115V Cleaning Unit
230V Cleaning Unit
01-7500-00
20
PENETRANT TESTING ACCESSORIES
7
Purified Wiping Cloths
Magnaflux7 Purified Penetrant Wiping Cloths are ideally suited for penetrant
inspection work in the nuclear industry or wherever lint free, lowcontamination wiping cloths are required or mandated. The unique crimped
finish of the “Rymple Cloth” provides more surface area for collecting
dirt particles, and better absorbency for collecting fluids. Each bulk dispensing
roll is made from 100 square yards of cloth and yields 100 cloths per roll.
■
■
■
■
■
Super absorbent
Lint-free
Soft texture will not scratch parts
Cloths come with manufacturer certification
Chemically pure, does not contain binders or silicone
512302
Part Number:
512302
Case of 12 rolls and dispensing rack
Specifications Compliance: ASTM E1444.
Wire Basket
Sturdy 12” diameter ¾” wire mesh basket designed to enable processing of
numerous small parts at one time.
■
Epoxy coated mesh protects parts from scratching
Part Number:
1962
Wire Basket
1962
21
ASTM E1417-13 REQUIRED TESTS and FREQUENCY
TESTS
1
PARAGRAPH
Penetrant Contamination1
Daily
7.8.2.1
Penetrant Brightness
Quarterly
7.8.2.2
Water Content: Water Based Penetrant (Method A)
Weekly
7.8.2.3
Water Content: Non-Water Based Penetrant (Method A)
Monthly
7.8.2.4
Lipophilic Emulsifier Water Content2
Monthly
7.8.2.5
Hydrophilic Emulsifier Concentration2
Weekly
7.8.2.6
Dry Developer Condition2
Daily
7.8.2.7
Aqueous Developer Contamination: Soluble and Suspendible
Daily
7.8.2.8
Aqueous Developer Concentration: Soluble and Suspendible
Weekly
7.8.2.9
Penetrant System Performance3
Daily
Water-Washable Penetrant Removability
As Required Per 7.8.3
7.8.3.2
Emulsifier Removability
As Required Per 7.8.3
7.8.3.3
Comparative Penetrant Sensitivity
As Required Per 7.8.3
7.8.3.4
Black Light Intensity2
Daily
7.8.4.1
Black Light Integrity
Weekly
7.8.4.1
Special UV Lighting
Daily
7.8.4.2
Battery Powered UV-A Lights
Prior to and After Use
Visible Light Intensity
Weekly
7.8.4.3
Light Meter Calibration2
Semi-Annually
7.8.4.4
Inspection Area Cleanliness1
Daily
7.8.4.5
Inspection Area Ambient Light Intensity
Quarterly
7.8.4.5
Water Wash Pressure Check1
Start of Each Shift
7.8.4.6
Water Pressure Gauge Calibration2
Semi-Annually
7.8.4.6
Water Wash Temperature Check1
Start of Each Shift
7.8.4.6
Water Temperature Gauge Calibration2
Semi-Annually
7.8.4.6
Drying Oven Calibration2
Quarterly
7.8.4.7
Air Pressure Gauge Check
Start of Each Shift
7.8.4.9
Air Pressure Gauge Calibration
Semi-Annually
7.8.4.9
7.8.3
7.8.4.2.1
Need not be recorded.
The maximum time between verifications or checks may be extended when substantiated by technical data and approved by the Cognizant Engineering Organization.
3
Not required for Method C Examinations.
2
22
FREQUENCY