Wirecableguide2011_0

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Carlisle Interconnect Technologies (CarlisleIT) is one of the world’s leading designers and manufacturers of high-performance wire and cable including fiber, RF/Microwave, specialty and filtered connectors, cable assemblies, complex harnesses, integrated installation kits and ARINC trays, racks and shelf assemblies, and offers engineering and certification services with DER, DAR, and DMIR personnel on staff. For over 70 years, CarlisleIT has been delivering highly reliable products to Aerospace, Defense, Medical, Industrial and other markets. Originally founded as the Tensolite Company in 1940, CarlisleIT has grown dramatically and now encompasses many recognized brands beyond Tensolite, including CDI, ECS, Jerrik, and QMI. CarlisleIT’s commitment to innovation, global manufacturing and continuous improvement through the Carlisle Operating System (COS) make us ideally suited to support your most demanding programs and applications. Headquartered in St. Augustine, Florida CarlisleIT has operations in Arizona, California, Florida, Washington, Wisconsin and China. For more information, visit www.CarlisleIT.com. QUALITY • ON-TIME DELIVERY • TRACEABILITY • AOG SUPPORT • CUSTOM PACKAGING • TECHNICAL SUPPORT www.CarlisleIT.com BMS WIRE & CABLE Below is a typical BMS part number format. The following pages contain valuable information on BMS wire. BMS13-XX BMS SPECIFICATION TXX CXX GXXX AWG NUMBER OF CONDUCTORS CONSTRUCTION *Product Specifications are subject to change w ithout notice. Specification Information contained herein is provided for reference only. Extruded Cross-Linked ETFE, 600V, Wire and Cable."General Purpose" for use in both pressurized, and unpressurized areas of aircraft. TYPE CLASS MIN MAX BMS 13-48 CONDUCTOR MATERIAL COATING WIRE SIZE (AWG) MIN MAX INSULATION THICKNESS (MIL) SHIELD MATERIAL COATING JACKET MATERIAL TEMPERATURE RATING (DEGREES C) MIN MAX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1 2 1 5 5 5 5 5 5 5 6 6 7 6 4 6 5 4 6 5 4 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 20 20 10 16 10 12 16 16 16 4/0 16 4/0 16 8 16 12 12 10 12 12 6 6 6 6 6 6 6 10 10 8 8 8 8 8 10 15 15 15 Annealed Copper High Strength Copper Alloy Annealed Copper Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper Tin Nickel Tin Tin Silver Silver Silver Tin Silver Tin Silver Tin Silver Tin Tin Tin Tin Tin --Copper --Copper -----Copper Copper -Copper --Copper --Tin --Tin -----Tin Tin -Tin --Tin --ETFE ETFE -ETFE ETFE ----ETFE ETFE ETFE ETFE -ETFE ETFE -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 Standard jacket color: White. (Except Type 08, and 10, 22AWG= pastel green.) Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange. 3 BMS WIRE & CABLE BMS 13-48 (continued) TYPE CLASS MIN MAX WIRE SIZE (AWG) MIN MAX INSULATION THICKNESS (MIL) CONDUCTOR MATERIAL COATING SHIELD MATERIAL COATING JACKET MATERIAL TEMPERATURE RATING (DEGREES C) MIN MAX 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 1 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 6 5 4 6 6 4 5 5 4 5 5 5 6 6 5 4 6 6 4 4 4 24 20 20 24 24 24 24 24 24 24 24 24 24 24 20 20 24 24 24 22 24 16 18 18 16 16 16 12 16 12 16 16 16 16 16 18 18 12 12 16 10 16 15 15 15 15 10 10 6 6 8 8 6 6 8 8 15 15 8 8 8 8 8 High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Silver Silver Silver Nickel Nickel Nickel Tin Nickel Tin Silver Nickel Nickel Nickel Nickel Nickel Nickel Silver Silver Nickel Tin Nickel --Copper --Copper Flat Copper Flat Copper Flat Copper Flat Copper Copper --Copper -Copper -Copper Double Copper Braid Double Copper Braid --Tin --Tin Tin Tin Tin Tin Tin --Tin -Tin -Tin Tin Tin Tin -ETFE ETFE --ETFE ETFE ETFE ETFE ETFE ETFE ETFE -ETFE ETFE ETFE -ETFE ETFE ETFE ETFE -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 Flat Copper 4 Insulated Thin Wall Fire Resistant, High Temperature, 600V, Wire and Cable TYPE CLASS MIN MAX BMS 13-55 CONDUCTOR MATERIAL COATING WIRE SIZE (AWG) MIN MAX INSULATION THICKNESS (MIL) SHIELD MATERIAL COATING JACKET MATERIAL TEMPERATURE RATING (DEGREES C) MIN MAX 1 2 3 4 5 6 1 1 1 1 1 1 4 4 4 4 1 4 22 22 22 22 22 22 10 10 14 10 10 14 25 25 25 25 35 35 Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Nickel Nickel Nickel Nickel Nickel Nickel --Copper Braid Copper Braid -Copper Braid --Nickel Nickel -Nickel Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid -65 -65 -65 -65 -65 -65 260 260 260 260 260 260 Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green. Extreme Environment, Nickel Coated Copper Conductor, 600V, Wire and Cable Intended for use in areas where exposure to thermal changes and corrosive fluids are normal TYPE CLASS MIN MAX BMS 13-58 CONDUCTOR MATERIAL COATING WIRE SIZE (AWG) MIN MAX 4/0 8 12 INSULATION THICKNESS (MIL) SHIELD MATERIAL COATING JACKET MATERIAL TEMPERATURE RATING (DEGREES C) MIN MAX 1 2 3 4 5 6 7 8 9 1 1 1 2 1 1 1 2 1 8 4 4 4 8 4 4 4 3 24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 Annealed Copper Annealed Copper Annealed Copper Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel -Copper Braid --Copper Braid Copper Braid Copper Braid -Copper Braid -Nickel --Nickel Nickel Nickel -Nickel --PTFE/Tape PTFE/Tape --PTFE/Tape PTFE/Tape PTFE/Tape -65 -65 -65 -65 -65 -65 -65 -65 -65 260 260 260 260 260 260 260 260 260 12 12 12 12 16 16 16 16 18 Standard jacket color: Light Gray. Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown, white. 5 Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable TYPE CLASS MIN MAX BMS 13-60 CONDUCTOR MATERIAL COATING WIRE SIZE (AWG) MIN MAX INSULATION THICKNESS (MIL) SHIELD MATERIAL COATING JACKET MATERIAL -Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE TEMPERATURE RATING (DEGREES C) MIN MAX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 1 2 1 1 2 1 1 2 5 1 1 2 1 2 1 2 1 2 1 1 2 1 10 7 1 8 4 4 8 4 4 8 6 4 8 8 6 4 6 6 6 6 6 6 8 5 4 3 10 7 4 22 22 22 24 24 14 24 22 22 22 22 24 24 24 22 22 24 14 24 22 22 22 22 22 8 18 20 24 4/0 10 10 16 16 10 16 4/0 10 10 18 16 16 16 10 10 16 10 16 10 10 4/0 10 10 4/0 18 20 16 8 8 8 8 8 8 8 19 19 19 19 19 19 6 6 6 6 6 6 6 8 8 8 19 8 8 8 Annealed Copper Annealed Copper Annealed Copper High Strength Copper Alloy High Strength Copper Alloy Annealed Copper Tin Tin Tin Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Tin Tin Nickel Nickel Nickel Nickel Nickel Nickel Nickel -Nickel Tin Nickel -Copper Braid --Copper Braid --Copper Braid --Copper Braid -Copper Braid -Copper Braid -Copper Braid --Copper Braid ---Copper Braid Double Copper Braid -Tin --Tin --Nickel --Nickel -Tin -Tin -Nickel --Nickel ---Nickel Nickel -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 150 150 150 260 150 260 260 260 260 260 260 260 150 150 150 260 260 260 260 260 260 175 260 150 260 High Strength Copper Alloy Annealed Copper Annealed Copper Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper EC Aluminum High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Standard jacket color: White. (Except Type 01 and 22AWG= pastel green). Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23). 6 Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable TYPE CLASS MIN MAX BMS 13-60 INSULATION THICKNESS (MIL) MATERIAL COATING (continued) SHIELD MATERIAL COATING Tin Nickel ---Tin Tin Tin Tin -Silver Silver Silver -Silver Silver Silver Nickel --Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel WIRE SIZE (AWG) MIN MAX CONDUCTOR JACKET MATERIAL Polyimide/PTFE Polyimide/PTFE ---Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE --Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE TEMPERATURE RATING (DEGREES C) MIN MAX 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 8 8 8 6 6 6 6 8 6 6 6 8 6 6 6 6 4 4 4 4 4 4 4 4 4 3 4 24 22 22 22 24 22 24 22 24 26 26 26 22 26 26 24 22 22 22 24 24 20 24 22 26 26 22 22 22 16 16 10 10 16 16 16 16 16 16 16 16 10 12 16 16 10 10 16 20 16 10 16 10 16 16 10 16 10 8 8 6 6 6 6 6 8 8 6 6 6 6 8 8 8 8 19 10 10 8 8 6 6 6 6 6 6 19 High Strength Copper Alloy High Strength Copper Alloy Annealed Copper Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper Annealed Copper Annealed Copper High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper NIckel NIckel Tin Nickel Nickel Tin Nickel Tin Nickel Silver Silver Nickel Nickel Silver Silver Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Double Flat Copper Braid Double Copper Braid ---Flat Copper Braid Flat Copper Braid Flat Copper Braid Flat Copper Braid -Flat Copper Flat Copper Flat Copper -Flat Copper Flat Copper Flat Copper Flat Copper --Copper Braid Copper Braid Double Copper Braid Double Copper Braid Copper Braid -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 150 260 150 260 260 150 150 150 150 200 200 200 200 200 200 200 200 260 260 260 260 260 260 260 260 260 260 260 260 Flat Copper Flat Copper Double Copper Braid Double Copper Braid Standard jacket color: White. (Except Type 01 and 22AWG= pastel green). Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23). 7 Silver Coated Conductor, PTFE Dielectric, Double Braid, Light Weight, 50 ohms, COAX TYPE IMPEDANCE BMS 13-65 CONDUCTOR MATERIAL COATING NOM O.D. CENTER CONDUCTOR DIAMETER MIN MAX INSULATION SHIELD MATERIAL COATING JACKET MATERIAL TEMPERATURE RATING (DEGREES C) MIN MAX OE OF OG OH OJ OK 50 ohm 50 ohm 50 ohm 50 ohm 50 ohm 50 ohm .111 .141 .187 .252 .322 .488 .0233 .0332 .0470 .0650 .0884 .1430 .0244 .0348 .049 .067 .0904 .147 PTFE PTFE PTFE PTFE PTFE PTFE Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper Silver Silver Silver Silver Silver Silver Round and Flat Copper Round and Flat Copper Round and Flat Copper Round and Flat Copper Round and Flat Copper Round and Flat Copper Silver Silver Silver Silver Silver Silver FEP FEP FEP FEP FEP FEP -55 -55 -55 -55 -55 -55 200 200 200 200 200 200 Standard jacket color: Brown. Insulated Fire Resistant, High Temperature Wire and Cable TYPE CLASS MIN MAX -- BMS 13-67 CONDUCTOR MATERIAL COATING -- WIRE SIZE (AWG) MIN -MAX -- INSULATION SHIELD MATERIAL -COATING -- JACKET MATERIAL -Inorganic Fiber PTFE Tape & Braid TEMPERATURE RATING (DEGREES C) MIN -MAX -- 1 2 -- -Inorganic Fiber PTFE Tape & Braid -High Strength Copper Alloy 1 4 22 10 Nickel Copper Nickel -65 310 Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green. Aerospace Grade Optical Fiber Cable TYPE CLASS GRADE OPTICAL FIBER DESCRIPTION COATING Acrylate Acrylate Acrylate Acrylate BMS 13-71 SECONDARY BUFFER MATERIAL Polyimide Tape over Expanded PTFE Polyimide Tape over Expanded PTFE Polyimide Tape over Expanded PTFE Polyimide Tape over Expanded PTFE STRENGTH MEMBER MATERIAL Aramid Fiber/ Fiberglass Braid -Aramid Fiber/ Fiberglass Braid Aramid Fiber/ Fiberglass Braid JACKET MATERIAL PFA -PFA PFA TEMPERATURE RATING (DEGREES C) MIN MAX 1 2 3 4 1 1 1 2 A A A A 62.5/125/250 Multimode Fiber 62.5/125/250 Multimode Fiber 62.5/125/250 Multimode Fiber 62.5/125/250 Multimode Fiber -55 -55 -55 -55 100 100 100 100 100 ohm Databus Cable TYPE CLASS WIRE SIZE (AWG) BMS 13-72 CONDUCTOR MATERIAL COATING Silver Silver Silver Silver INSULATION SHIELD MATERIAL Flat and Round copper Flat and Round copper Flat and Round copper Flat and Round copper COATING Tin Tin Tin Tin JACKET MATERIAL FEP FEP FEP FEP TEMPERATURE RATING (DEGREES C) MIN -55 -55 -55 -55 MAX 150 150 150 150 3 4 7 8 4 4 2 2 24 22 24 24 PTFE PTFE PTFE PTFE High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy 8 Arc Resistant, 1500V, Annealed Copper and Aluminum Wire and Cable TYPE CLASS MIN MAX BMS 13-78 CONDUCTOR MATERIAL COATING WIRE SIZE (AWG) MIN MAX INSULATION TYPE & THICKNESS (MIL) SHIELD MATERIAL ----Copper Braid Double Copper Braid JACKET COATING ----Nickel Nickel -Nickel Nickel MATERIAL ----ETFE ETFE -PTFE tape PTFE tape TEMPERATURE RATING (DEGREES C) MIN MAX 01 02 03 04 05 06 07 08 09 1 1 1 1 1 1 1 1 3 4 3 3 3 4 4 3 4 3 18 8 8 8 18 18 18 18 16 10 3/0 4/0 3/0 10 10 10 12 14 ETFE 25 mils Flex-ETFE 33 mils Flex-ETFE 33 mils PTFE tape 33 mils ETFE 25 mils ETFE 25 mils PTFE tape 25 mils PTFE tape 25 mils PTFE tape 25 mils Annealed Copper Annealed Copper Fine Strand Aluminum Fine Strand Annealed Copper Fine Strand Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper NIckel NIckel -Nickel Nickel Nickel Nickel Nickel Nickel -65 -65 -65 -65 -65 -65 -65 -65 -65 175 175 175 260 175 175 260 260 260 -Copper Braid Double Copper Braid Wire, Electric, Twinax, 120 Ohm, Data Bus Cable TYPE CLASS WIRE SIZE (AWG) MIN MAX BMS 13-80 CONDUCTOR MATERIAL COATING INSULATION SHIELD MATERIAL Flat Copper and Round Copper Flat Copper and Round Copper COATING JACKET MATERIAL 1 2 2 2 26 26 20 20 PTFE PTFE High Strength Copper Alloy High Strength Copper Alloy Silver Silver Tin Tin Polyimide/PTFE Polyimide/PTFE 100 Ohm Databus Cable TYPE CLASS WIRE SIZE (AWG) BMS 13-83 CONDUCTOR MATERIAL COATING Silver Silver Silver Silver INSULATION SHIELD MATERIAL Flat and Round copper Flat and Round copper Flat and Round copper Flat and Round copper COATING Tin Tin Tin Tin JACKET MATERIAL Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE TEMPERATURE RATING (DEGREES C) MIN -55 -55 -55 -55 MAX 150 150 150 150 3 4 7 8 4 4 2 2 24 22 24 24 PTFE PTFE PTFE PTFE High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy 100 Ohm Data Bus Cable TYPE CLASS WIRE SIZE (AWG) S280W502 CONDUCTOR MATERIAL COATING INSULATION SHIELD MATERIAL Flat Copper and Round Copper Flat Copper and Round Copper Flat Copper and Round Copper Flat Copper COATING JACKET MATERIAL 1 3 4 6 2 4 4 2 24 22 24 24 PTFE PTFE PTFE PTFE High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy Silver Silver Silver Silver Tin Tin Tin Tin FEP FEP FEP FEP 9 Airbus Specification Wire & Cable AIRBUS SPECIFICATION WIRE & CABLE Hook up Wires - Airframe Wiring Specifications ASN/ABS/NSA Ref. ASN EO261 ASN EO264 ASN EO266 ASN EO268 ASN EO270 ASN EO272 ASN EO274 Type CF PF QF RF SJ TK UD VL EN Ref. 2266 • Conductor : Nickel Plated Copper (AWG 22 to 10), High Strength Nickel Plated Copper Alloy (AWG 26 & 24) • Insulation : Polyimide Tapes + Topcoat • Suitable for UV Laser Marking 2 CF or EN 2266 Basic Cores Twisted Cable 3 CF or EN 2266 Basic Cores Twisted Cable 4 CF or EN 2266 Basic Cores Twisted Cable 1 CF or EN 2266 Basic Core + Suitable for UV Laser Marking 2 CF or EN 2266 Basic Cores + Suitable for UV Laser Marking 3 CF or EN 2266 Basic Cores + Suitable for UV Laser Marking 4 EN 2266 Basic Cores + Suitable for UV Laser Marking • Shield • Sheath • Shield • Sheath • Shield • Sheath • Shield • Sheath : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat Construction AWG Size 26 to 10 26 to 10 26 to 10 26 to 10 ASN 26 to 14 EN 26 to 10 ASN 26 to 12 EN 26 to 10 ASN 26 to 14 EN 26 to 12 EN 26 to 14 Rating Temp. 200ºC 200ºC 200ºC 200ºC 200ºC 200ºC 200ºC 200ºC 2266 2266 2266 2713 2713 2713 2713 Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type Hook up Wires - Airframe Wiring Construction Specifications Cable Code EN Ref. DM PN QL RK GJ MH UU VV MJ Ref. 2267-008A 2267-007B 2267-007C 2267-007D 2714-011A 2714-011B 2714-011C 2714-011D 2714-012E • Conductor : Nickel Plated Copper (AWG 22 to 06), High Strength Nickel Plated Copper Alloy (AWG 26 & 24) • Insulation : Polyimide + PTFE Tapes • Suitable for UV Laser Marking 2 DMA of EN 2267-007 Basic Cores Twisted Cable 3 DMA of EN 2267-007 Basic Cores Twisted Cable 4 DMA of EN 2267-007 Basic Cores Twisted Cable 1 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking 2 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking 3 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking 4 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking 5 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking • Shield • Sheath • Shield • Sheath • Shield • Sheath • Shield • Sheath • Shield • Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes AWG Size 26 to 06 26 to 06 26 to 06 26 to 06 26 to 10 26 to 10 26 to 10 26 to 14 18 to 12 Rating Temp. 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC 10 Hook up Wires - Airframe Wiring Arc Tracking & Hydrolysis Resistant - Light Weight Specifications Cable Code EN Ref. DR DRB DRC DRD MLA MLB MLC MLD MME MMF MMG Ref. 2267-010A 2267-009B 2267-009C 2267-009D 2714-013A 2714-013B 2714-013C 2714-013D 2714-014E 2714-014F 2714-014G Construction • Conductor : Nickel Plated Copper (AWG 22 to 2), High Strength Nickel Plated Copper Alloy (AWG 26 & 24) • Insulation : Special Polyimide Tape + PTFE Tape(s) • Suitable for UV Laser Marking 2 DRA of EN 2267-009A Basic Cores Twisted Cable 3 DRA of EN 2267-009A Basic Cores Twisted Cable 4 DRA of EN 2267-009A Basic Cores Twisted Cable 1 DRA or EN 2267-009A Basic Core • Shield Suitable for UV Laser Marking 2 DRA or EN 2267-009A Basic Core • Shield Suitable for UV Laser Marking 3 DRA or EN 2267-009A Basic Core • Shield Suitable for UV Laser Marking 4 DRA or EN 2267-009A Basic Core • Shield Suitable for UV Laser Marking 5 DRA or EN 2267-009A Basic Core • Shield Suitable for UV Laser Marking 6 DRA or EN 2267-009A Basic Core • Shield Suitable for UV Laser Marking 7 DRA or EN 2267-009A Basic Core • Shield Suitable for UV Laser Marking : Nickel Plated Copper Spiral Shield • Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield • Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield • Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield • Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield • Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield • Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield • Sheath : Polyimide + PTFE Tapes AWG Size 26 to 2 26 to 4 26 to 4 26 to 14 26 to 10 26 to 10 26 to 10 26 to 14 18 to 12 On request 24 Rating Temp. 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC 260ºC Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type - Aluminum Conductors Hook up Wires - Airframe Wiring Construction • Conductor : Nickel Copper Clad Aluminum (AWG 24 to 4), Nickel Plated Aluminum (AWG 3 to 000) • Insulation : Special Polyimide Tape + PTFE Tape(s) • Suitable for UV Laser Marking 2 ADA of ABS 1354 Basic Cores Twisted Cable 3 ADA of ABS 1354 Basic Cores Twisted Cable 4 ADA of ABS 1354 Basic Cores Twisted Cable 1 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking 2 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking 3 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking 4 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking 5 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking • Shield • Sheath • Shield • Sheath • Shield • Sheath • Shield • Sheath • Shield • Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes Specifications ABS EN Ref. Ref. ABS 0949 ABS 1354 ABS 1354 ABS 1354 ABS 1354 ABS 1356 ABS 1356 ABS 1356 ABS 1356 Type AD ADB ADC ADD ADE VNA VNB VNC VND AWG Size 24 to 4 3 to 000 24 to 4 3 to 000 24 to 4 3 to 000 24 to 4 3 to 1 24 24 to 10 24 to 10 24 to 10 24 to 14 Rating Temp. 180ºC 180ºC 180ºC 180ºC 180ºC 180ºC 180ºC 180ºC 180ºC 11 Coaxial Cables Specifications ASN/ABS/NSA EN Ref. ECS 0757 Type KE EN 4604008 EN 4604006 EN 4604007 EN 4604004 EN 4604003 Ref. MILC 17 Ref. No similar type No similar type No similar type No similar type No similar type No similar type M17/138 00001 RG 188 AU M17/175 00001 RG 400 U EN 4604005 No similar type M17/137 00001 • Inner Conductor • Dielectric Core • Outer Conductor • Jacket • Inner Conductor • Dielectric Core • Outer Conductor • Jacket • Inner Conductor • Dielectric Core • Outer Conductor • Jacket • Inner Conductor • Dielectric Core • Outer Conductor • Jacket • Inner Conductor • Dielectric Core • Outer Conductor • Jacket • Inner Conductor • Dielectric Core • Outer Conductor • Jacket • Inner Conductor • Dielectric Core • Outer Conductor • Jacket • Inner Conductor • Dielectric Core • Outer Conductor • Jacket • Inner Conductor • Dielectric Core • Outer Conductor • Jacket • Inner Conductor • Dielectric Core • Outer Conductor • Jacket : Silver Plated Copper Alloy : PTFE : 3 Silver Plated Copper Braids : 2 FEP Jackets : Silver Plated Copper : Foamed FEP : 2 Silver Plated Copper Braids : FEP : Silver Plated Copper : Low Density PTFE : 1 Silver Plated Copper Tape : FEP : Silver Plated Copper : Low Density PTFE : 1 Silver Plated Copper Tape + Silver Plated Copper Braid : PTFE : Silver Plated Copper : PTFE : Silver Plated Copper Braid + High Immunity Tape + Silver Plated Copper Braid : Polyimide Tape : Silver Plated Copper : Low Density PTFE : 1 Metalized Foil + 1 Silver Plated Copper Braid : FEP : Silver Plated Annealed Copper Covered Steel : PTFE : 1 Silver Plated Copper Braid : PTFE : Silver Plated Copper : PTFE : 2 Silver Plated Copper Braids : FEP : Silver Plated Copper Alloy : Low Density Fluorocarbon : 2 Silver Plated Copper Braids : PFA : Silver Plated Annealed-Copper-Covered Steel : PTFE : 1 Silver Plated Copper Braid : PFA Construction Overall Diameter Characteristic Rating (nominal) mm Impedance Temp. 3.45 50Ω 200ºC ASN E0406 ASN E0691 ASN E0692 WD 7.70 50Ω 200ºC WM 3.85 50Ω 200ºC WN 8.00 50Ω 200ºC ASN E0752 WS 2.50 50Ω 200ºC WZ 3.55 50Ω 200ºC NSA 935 344 ASN E0293 ASN E0690 ASN E0634 XE 2.70 50Ω 200ºC XF 4.95 50Ω 200ºC WL 2.30 75Ω 200ºC WH 3.58 95Ω 200ºC 12 Twinax Bus Specifications ASN/ABS/NSA Type Ref. ABS 0386 WF EN Ref. Shielded & Sheathed 100 Ω Data Bus Twisted Pair Shielded & Sheathed 125 Ω Data Bus Twisted Pair Shielded & Sheathed 78 Ω Data Bus Twisted Pair Shielded & Sheathed 75 Ω Data Bus Twisted Pair Shielded & Sheathed 77 Ω Data Bus Twisted Pair Shielded & Sheathed 77 Ω Data Bus Twisted Pair Shielded & Sheathed 77 Ω Data Bus Twisted Pair • Conductor • Insulation • Shield • Sheath • Conductor • Insulation • Shield • Sheath • Conductor • Insulation • Shield • Sheath : Nickel Plated Copper Alloy : PTFE : Nickel Copper Braid : Polyimide Tapes : Silver Plated Copper Alloy : PTFE : Nickel Plated Copper Braid : Polyimide Tapes : Silver Plated Copper Alloy : PTFE : Nickel Plated Copper Braid : Polyimide Tapes Construction Overall Diameter (nominal) mm 3.30 AWG Size 24 Rating Temp. 200ºC ASN E0259 ASN E0290 ASN E0849 HE EN 3375006 4.50 24 150ºC XM 3.10 24 200ºC HJ ASN E0479 WJ EN 4604004-B EN 3375004-B EN 3375004-C EN 3375005 • Conductor : Nickel Plated High Strength Copper Alloy • Insulation : Polyimide Tape(s) + PTFE Topcoat • Shield : Nickel Plated Copper Braid + 2 High Immunity Tapes • Sheath : Polyimide Tapes • Conductor : Silver Plated Copper Alloy • Insulation : PTFE • Shield : 2 Tinned Plated Copper Braids • Sheath : FEP • Conductor : Silver Plated Copper Alloy • Insulation : PTFE • Shield : 2 Silver Plated Copper Braids • Sheath : FEP • Conductor : Silver Plated Copper Alloy • Insulation : PTFE • Shield : Silver Plated Copper Braid + 1 High Immunity Tape + Silver Plated Copper Braid • Sheath : FEP • Conductor • Insulation • Shield • Sheath • Conductor • Insulation • Shield • Sheath : Silver Plated Copper Alloy : PTFE : 2 Silver Plated Copper Braids : FEP : Silver Plated Copper Alloy : PTFE : 1 Silver Plated Copper Braid : FEP 3.00 26 200ºC 3.70 24 150ºC WJ 3.70 24 200ºC WV 3.80 24 200ºC ECS 0700 ASN E0811 WW Shielded & Sheathed 77 Ω Data Bus Twisted Pair Shielded & Sheathed 77 Ω Data Bus Twisted Pair 2.90 26 200ºC WY 2.50 26 200ºC Quad Ethernet Specifications ASN/ABS/NSA Type Ref. ABS 1503 KD EN Ref. Shielded Quad Cable 100 Suitable for UV laser marking • Conductor • Insulation • Shield • Sheath : Silver Plated Copper : FEP + Separator Tape : 1 Silver Plated Copper Braid : FEP Construction Overall Diameter (nominal) mm 4.40 AWG Size Rating Temp. 24 125ºC Optical Cable ABS 0963 Optical Fiber Cable 003LF • Core • Jacket • Mechanical Strength • Outer Jacket : 62.5/125 Silica, Silicone coating 400um : Zero Halogen Copolymer : Polymer Aromatic Fiber Braid : Zero Halogen Copolymer + FEP 1.8 125ºC Special Cables MBBN 3320 ASN EO385 ASN EO488 NSA 935 306 YH 004-006 HH HL EN 4049004 Thermocouple Cable • Conductors • Insulation • Shield • Jacket : Nickel Chromium/Nickel Aluminum : PTFE + Polyimide + PTFE Tapes : Nickel Plated Copper Braid : Polyimide Tape + PTFE Tape 3 CF 16 + 3 CF 22 Basic Wires + 7 PTFE Fillers • Sheath : FEP 6 CF 24 + 2 CF 20 + 1 CF 16 Basic Wires • Sheath : FEP • Conductor • Insulation • Shield • Sheath • Jacket : Silver Plated Annealed Copper-Cover Steel : PTFE + Low Noise Treatment : Nickel Plated Copper Braid : Polyimide + PTFE Tapes : Polyimide Tape + PTFE Tape 4.36 Max 22 4.00 AWG 22 4.55 AWG20 22 to 20 260ºC 200ºC 200ºC FEP Sheathed Coil Cord FEP Sheathed Coil Cord Shielded & Sheathed Low Noise Twisted Pair YK 260ºC 13 Flight Test Cable Specifications ASN/ABS/NSA Ref. ASN EO409 ASN EO410 ASN EO411 ASN EO412 ASN EO413 Type BG SU TV VF Suitable for UV laser marking 1 ASN EO409 BG Basic Core + Suitable for UV laser marking 2 ASN EO409 BG Basic Core Twisted Cable + PTFE + Separator Tape Suitable for UV laser marking • Conductor : Nickel Plated Copper (suitable for solderability) • Insulation : PTFE Tape • Shield • Sheath • Shield • Sheath : Nickel Plated Copper Spinning : Polyimide + PTFE Tape : Nickel Plated Copper Spinning : Polyimide + PTFE Tape : Nickel Plated Copper Spinning : Polyimide + PTFE Tape : Nickel Chromium/Nickel Aluminum : PTFE Tape : Nickel Plated Copper Braid : Polyimide + PTFE Tape Construction Overall Diameter (nominal) mm 0.97 1.42 2.54 3.00 AWG Size 24 24 24 24 Rating Temp. 200ºC 200ºC 200ºC 200ºC HK 4 ASN EO409 BG Basic Cores Twisted • Shield Cable + PTFE Separator Tape + • Sheath Suitable for UV laser marking • Conductor Thermocouple Cable • Insulation • Shield • Sheath 2.70 24 260ºC Fire Resistant Cables Specifications ASN/ABS/NSA Type Ref. ASN EO437 ECS O741 ECS 0741 ECS 0741 ECS 0742 ECS 0742 ECS 0742 DL EN Ref. EN 2346003 EN 2346005 EN 2346003 EN 2346005 EN 4608004 EN 4608004 EN 4608004 • Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG • Insulation : Silica Fiber + Fiberglass Braid + PTFE Tape • Application : Fire Resistant Wires • Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG • Insulation : Fire Resistant Insulation + PTFE Tape • Application : Fire Proof Wires • Suitable for UV Laser Marking 2 DWA Basic Cores Twisted Cable • Application : Fire Proof Wires 3 DWA Basic Cores Twisted Cable • Application : Fire Proof Wires 1 DWA Basic Core + Suitable for UV Laser Marking 2 DWA Basic Core + Suitable for UV Laser Marking 3 DWA Basic Core + Suitable for UV Laser Marking • Shield : Nickel Plated Copper Braid • Sheath : PTFE Tapes • Application : Fire Proof Wires • Shield : Nickel Plated Copper Braid • Sheath : PTFE Tapes • Application : Fire Proof Wires • Shield : Nickel Plated Copper Braid • Sheath : PTFE Tapes • Application : Fire Proof Wires Construction AWG Size 22 to 16 Rating Temp. 260ºC DW 22 to 14 260ºC DWB DWC GPA 22 to 14 22 to 14 22 to 14 260ºC 260ºC 260ºC GPB GPC 22 to 14 22 to 14 260ºC 260ºC Power Feeder Cables Specifications ASN/ABS/NSA Ref. ASN EO438 ASN EO471 NSA 935 308 NSA 935 131 ABS 0949 ABS 1354 Type YV GP YU DG AD ADB, ADC, ADD EN 2854 EN Ref. • Conductor : Nickel Plated Aluminum Alloy • Insulation : PTFE Tape + Aromatic Polyimide Braid coated with Nonflammable Lacquer 3 ASNE0438 Basic Cores Twisted Cable • Conductor : Aluminum Alloy • Insulation : Polyimide Tapes + Aromatic Polyimide Braid coated with Nonflammable Lacquer • Conductor • Insulation • Conductor • Insulation : Nickel Plated Copper : Composite Polyimide fiber glass Tape + PTFE Tape(s) : Nickel Plated Aluminum : Special Polyimide Tape + PTFE Tape(s) Construction AWG Size 06 to 0000 06 04 to 0000 10 to 0000 3 to 0000 3 to 0000 3 to 1 Rating Temp. 180ºC 180ºC 150ºC 260ºC 180ºC 180ºC 2, 3 or 4 ADA or ABS 1354 Basic Cores Twisted Cable 14 Military Specification Wire and Cable MIL-W-16878 (NEMA HP3, HP4) PART NUMBER (Former) Mil-W-16878 Mil-W-16878/4-B Mil-W-16878/4-D PART NUMBER (Replacement) Mil-W-22759 Mil-W-22759/11 Mil-W-22759/22 MILITARY SPECIFICATION WIRE & CABLE Part Number Breakdown M16878/ 4 B F B * MILITARY DESIGNATION SPECIFICATION SHEET CONDUCTOR MATERIAL GAUGE COLOR CODE CONDUCTOR STRANDING CONDUCTOR MATERIAL A = Bare Copper; B = Coated Copper; C = Coated Copper-Covered Steel; D = Coated High Strength Copper Alloy Gauge AWG 32 30 28 26 24 22 Letter A B C D E F AWG 20 18 16 14 12 Letter G H J K L AWG 10 8 6 4 2 Letter M N P R S AWG 1 0 00 000 0000 Letter T U W Y Z Conductor Stranding Number of Strands 1 7 10 16 19 Letter A B C D E Number of Strands 26 37 41 65 105 Letter F G H J K Number of Strands 133 259 427 665 817 Letter L M N P R Number of Strands 1045 1330 1672 2109 Letter S T V W Color Code Color Black Brown Red Orange No. Designator 0 1 2 3 AWG Yellow Green Blue Violet Letter 4 5 6 7 Color Gray White No. Designator 8 9 15 Military Specification Wire and Cable NEMA WC27500 (Formerly MIL-DTL-M27500) MILITARY SPECIFICATION WIRE & CABLE M27500 - 22 SD 2 T 23 JACKET STYLE (EXTRUDED WHITE ETFE) SHIELD STYLE (TIN COATED COPPER) NUMBER OF WIRES IN CABLE BASIC WIRE SPEC (M22759/34) GAUGE OF BASIC WIRE (#22) COLOR-CODE DESIGNATOR SPECIFICATION NUMBER Basic Wire Specification & Symbol SYMBOL A AA AB AD B C CA CB CC E EA F H JA JB JC JD JE JF LE LH MD ME MF MG MH MJ MK SPECIFICATION Mil-W-5086/1 Mil-W-5086/5 Mil-W-5086/6 Mil-W-5086/7 Mil-W-5086/2 Mil-W-5086/3 Mil-W-22759/13 Mil-W-22759/14 Mil-W-22759/15 Mil-W-22759/2 Mil-W-22759/1 Mil-W-8777, MS27110 Mil-W-8777, MS25471 Mil-W-25038/1 Mil-W-22759/28 Mil-W-22759/29 Mil-W-22759/30 Mil-W-22759/31 MIL-W-25038/3 Mil-W-22759/9 Mil-W-22759/10 Mil-W-81044/5 Mil-W-81044/6 Mil-W-81044/7 Mil-W-81044/8 Mil-W-81044/9 Mil-W-81044/10 Mil-W-81044/11 SYMBOL ML MM MR MS MT MV MW MY NA NB NE NF NG NH NK NL P RA RB RC RE SA SB SC SD SE SM SN SPECIFICATION Mil-W-81044/12 Mil-W-81044/13 Mil-W-81381/7 Mil-W-81381/8 Mil-W-81381/9 Mil-W-81381/10 Mil-W-81381/11 Mil-W-81381/12 Mil-W-81381/13 Mil-W-81381/14 Mil-W-81381/17 Mil-W-81381/18 Mil-W-81381/19 Mil-W-81381/20 Mil-W-81381/21 Mil-W-81381/22 Mil-W-5806/4 Mil-W-22759/3 Mil-W-22759/4 Mil-W-22759/11 Mil-W-22759/12 Mil-W-22759/7 Mil-W-22759/32 Mil-W-22759/33 Mil-W-22759/34 Mil-W-22759/35 Mil-W-22759/41 Mil-W-22759/42 SYMBOL SP SR SS ST TA TE TF TG TH TK TL TM TN VA WA WB WC WE WF WG WH WJ WK WL WM WN WP WR SPECIFICATION Mil-W-22759/43 Mil-W-22759/44 Mil-W-22759/45 Mil-W-22759/46 Mil-W-22759/8 Mil-W-22759/16 Mil-W-22759/17 Mil-W-22759/18 Mil-W-22759/19 Mil-W-22759/20 Mil-W-22759/21 Mil-W-22759/22 Mil-W-22759/23 Mil-W-22759/5 Mil-W-22759/6 Mil-W-22759/80 Mil-W-22759/81 Mil-W-22759/82 Mil-W-22759/83 Mil-W-22759/84 Mil-W-22759/85 Mil-W-22759/86 Mil-W-22759/87 Mil-W-22759/88 Mil-W-22759/89 Mil-W-22759/90 Mil-W-22759/91 Mil-W-22759/92 16 SYMBOL U T S N F C M P G H * J E I SINGLE JACKET SYMBOL 00 01 02 03 04 05 06 07 08 09 10 11 12 14 15 16 17 18 20 21 22 23 24 DESIGNATION DOUBLE SHIELD -V W Y Z R K L A B # D X Q DOUBLE JACKET SYMBOL 00 51 52 53 54 55 56 57 58 59 60 61 62 64 65 66 67 68 70 71 72 73 74 SHIELD STYLE No Shield Tin Coated Copper, Round Silver Coated Copper, Round Nickel Copper, Round Stainless Steel, Round Heavy Nickel Coated Copper, Round Silver Coated High-Strength Copper Alloy, Round Nickel Coated High-Strength Copper Alloy, Round Silver Coated Copper, Flat Silver Coated High Strength Copper Alloy, Flat Nickel Coated Copper, Flat Tin Coated Copper, Flat Nickel Coated High Strength Copper Alloy, Flat Nickel Chromium Alloy, Flat SHIELD MAX TEMP -150ºC (302ºF) 200ºC (392ºF) 260ºC (500ºF) 400ºC (752ºF) 400ºC (752ºF) 200ºC (392ºF) 260ºC (500ºF) 200ºC (392ºF) 200ºC (392ºF) 260ºC (500ºF) 150ºC (302ºF) 260ºC (500ºF) 400ºC (752ºF) TEMP. LIMIT FOR JACKET MATERIAL -90ºC (194ºF) 105ºC (221ºF) 105ºC (221ºF) 150ºC (302ºF) 200ºC (392ºF) 260ºC (500ºF) 260ºC (500ºF) 150ºC (302ºF) 200ºC (392ºF) 125ºC (257ºF) 200ºC (392ºF) 200ºC (302ºF) 150ºC (302ºF) 150ºC (302ºF) 200ºC (392ºF) 150ºC (302ºF) 150ºC (302ºF) 260ºC (500ºF) 260ºC (500ºF) 200ºC (392ºF) 200ºC (392ºF) 200ºC (392ºF) 6 COND SHIELD COVERAGE Shield Style MILITARY SPECIFICATION WIRE & CABLE JACKET STYLE No Jacket Extruded White PVC Extruded Clear Polyamide in accordance with ASTM D4066 White Polyamide Braid impregnated with Clear Polyamide Finisher over Polyester Tape Polyester Braid impregnated with High Temp Finishers over Polyester Tape Extruded Clear FEP Extruded or Taped and Heat Sealed White PTFE White PTFE Treated Glass Braid impregnated and Coated with PTFE Finisher over Presintered PTFE Tape Crosslinked White Extruded Polyvinylidene (PVF) Extruded White FEP Extruded Clear PVF Tape of Natural Polyamide/FEP Heat Sealed with FEP outer surface Tape of Natural Polyamide/FEP Wrapped and Heat Sealed with Polyamide Outer Surface Extruded White ETFE (tefzel) Extruded Clear ETFE (tefzel) Braid of Aromatic Polyamide with Hig-Temp Finisher over Presintered PTFE Tape (Nomex) White Extruded ECTFE Clear Extruded ECTFE Extruded White PFA Extruded Clear PFA Tape of Polyamide/FEP Wrapped and Heat Sealed with Opaque Polyamide Outer Surface White Crosslinked Extruded Modified XLETFE Tape Layer of PTFE Wrapped over a Tape Layer of Natural Polyamide Combined with FEP and Heat Sealed Jacket Style 1 COND 9 2 COND 3 COND 4 COND 5 COND -A B C D E F G H J K L M N 9, 96, 93, 95, 92, 90 9, 96, 93 9, 96 9, 96, 93, 95 9, 96, 93, 95, 92 9, 6, 3, 5, 2, 0 9, 6, 3 9, 6 9, 6, 3, 5 9, 6, 3, 5, 2 Solid color, color denotes wire size (refer table III C, per spec), Identify by banding marks (refer table III D, per spec) Same as “--” Same as “A” Same as “B” 92, 96, 94, 95, 9, 90 92, 96, 94 92, 96 92, 96, 94, 95 92, 96, 94, 95, 9 2, 6, 4, 5, 9, 0 2, 6, 4 2, 6 2, 6, 4, 5 2, 6, 4, 5, 9 92, 96, 94, 95, 9, 90 92, 96, 94 92, 96 92, 96, 94, 95 92, 96, 94, 95, 9 2, 6, 4, 5, 9, 0 2, 6, 4 2, 6 2, 6, 4, 5 2, 6, 4, 5, 9 Solid color, color denotes wire size (refer table III C, per spec), Identify wire by numbering Insulation shall be white or natural, Identify wire by numbering (refer table III D per spec) Same as “K” Same as “L” 85% 85% 85% 90% 90% 90% 85% 85% 90% 90% 85% 85% 90% 90% Color Code 17 Aerospace Grade 10/100/1000BASE-T Ethernet Cables IMPEDANCE 100 ohms 100 ohms 100 ohms 100 ohms 100 ohms 100 ohms AWG #20 #22 #22 #24 #24 #26 DESCRIPTION QUAD QUAD SHIELDED PAIRS QUAD SHIELDED PAIRS QUAD Shielding consists of inner flat Tin or Silver, and outer round Tin or Silver braids. The Jackets are extruded FEP. The cables are rated for maximum service at 150º C (Tin), and 200º C (Silver). Applications • Fiber Channel • Ethernet 10/100/1000 BaseT • Arinc 628, 629 & 664 High Speed Transmissions The use of extruded, expanded PTFE as the dielectric provides the best time delay performance and the lowest loss. The result is lower attenuation and a larger bandwidth. AEROSPACE GRADE DATA CABLES • LVDS • USB • IEEE 1394 • CEPT-E1 • CAN BUS • Digital Video Interface (DVI) • Serial ATA Low Smoke and Flame Generation • Flammability meets or exceeds FAR25.869 requirements. • Smoke and toxicity meet or exceed Boeing and Airbus requirements. Custom Designs Available There are a variety of configurations from simple twisted, shielded pairs, full duplex and quad cables to complex multi-conductor designs. Individual (Duplex) Quad (Duplex) Twisted Pair (Simplex) 18 Controlled Impedance Data Cables Variety of Aerospace Grade Cables in stock Custom Composite Cable Design Capability Spectrum Capris 50-300ES & Spectrum Capris 60 Ultraviolet Laser Marking • Laser Marking offers a non-destructive and effective alternative to the traditional “Hot Stamping” method of wire marking • Clear print, quality mark • Variable font sizes • Permanent under all known operating conditions with no effect on the wire’s electrical or mechanical properties • We offer marking of single conductor wires/jacketed multi conductor cables, shielded and unshielded • We offer marking of white and colored insulations including PTFE, ETFE, XLETFE and FEP • Marks horizontally and vertically • 96 characters per identification • Complies with Mil-W-5088L and BAC5152 specs Contact CarlisleIT for assistance in selecting cable suitable for applications such as: • Fiber Optic • Broadband • RS232 • RS422 • RS485 • USB • ARINC 429 • ARINC 746 • Video • Custom Applications LASER MARKING 19 Test Capabilities Equipment: • Omnitester Model 2501 • Cirris 1500V Touch-1 Systems • Cable Scan • Fluke 8842 Meter • HP RF Network Analyzer HP8714C • Fluke DSP 4300 & DTX • Fluke LCR Bridge • Slaughter AC Hi-Pot Cirris 1500V Touch-1 test station: 256 and 384 point stations on the production floor. Expandable up to 1024 test points. Available Tests: LASER MARKING • Insulation Resistance (IR) • Dielectric Withstand Voltage (DWV) • Continuity & Isolations • RF Testing Fiber Optic: Single and multimode testing. • Components, resistors, capacitors and Diodes • Custom Testing Test reports available upon request 20 Carlisle Interconnect Technologies is one of the world’s leading designers and manufacturers of high performance interconnect systems. The skills and expertise we’ve developed over a half-century in business provide customers with resources of technical leadership and in-depth knowledge of their industry. The net results are cabling and interconnect solutions that meet and exceed our customers’ expectations. Please contact us for your manufactured cable needs. CUSTOM CABLE ASSEMBLY 21 Other Products and Services Bulk Wire & Cable • Tufflite® - General Purpose Airframe Wire • Netflight® - Copper Databus Cables • LITEflight™ - Optical Fiber • AccuPhase® - Microwave Coaxial Cable • Stocking and Distribution Services • Military Spec & Industry Standard Cables Cable Assemblies • Custom Build-to-Print or Custom Designed • Aerospace and Defense Assemblies • Harsh Environment Fiber Optic Assembly • AccuPhase® and Other Microwave Assemblies • HDRFI® - High Density RF Interconnect • HDSI®- High Density Shielded Interconnect Connectors • RF and Microwave Connectors • Filter Connectors • Specialty Structures • ARINC and Custom Trays • LRU Enclosures • Instrument Panels • Integrated Structures Custom Components • Backshells • EZMount® Electronic Flight Bag (EFB) Arms • Structural and Mechanical Components Engineering Services • Avionics Systems Integration • Structured & Mechanical Design • Cooling / Filtration / Shock Vibration Kitting • Loose Parts Kits • Mechanical Mounting Tray Kits CUSTOM CABLE ASSEMBLY • RF & Electrical Component / Assembly Design • Full Certification Support • Integrated Installation Kits • Doubler & Antenna Kits 22 Memberships • SAE-Society of Automotive Engineers • ARINC Standards Committee • WAEA - World Airline Entertainment Association • NBAA - National Business Aviation Association • WHMA - Wire Harness Manufacturer’s Association • AEA - American Electronics Association • BiCSi - Registered Communication Distribution Designers (RCDD) • Boeing Approved Quality System • FAA Approved Quality Systems • UL - Underwriters Laboratory • CSA - Canadian Standards Association • ASQ - American Society of Quality • ISO 9001:2000 Certified 23 6801 SOUTH 180TH ST. TUKWILA, WA 98188 TEL: 800.227.5953 FAX: 425.251.8826 [email protected] www.CarlisleIT.com © Carlisle Interconnect Technologies, 2011. All trademarks, registered trademarks, service marks and trade names are property of their respective holding companies. All Rights Reserved. Rev. 041511-2500